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The deep drawing of an aluminum alloy used in the packaging industry for the beverage can manufacturing process is investigated. In this work, the effective constitutive behavior is based on a crystal plasticity model in combination with a non-linear Hashin-Shtrikman type homogenization scheme in which a reference stiffness controls the stress and strain fluctuations. The simulation results are compared to experiments in terms of deep drawing earing profiles, texture evolution, and localization.
Mikromechanik --- homogenization --- Homogenisierung --- sheet metal forming --- Multiskalen --- Blechumformungmicromechanics --- multiscale --- Kristallplastizität --- crystal plasticity
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At present, the manufacturing industry is focused on the production of lighter weight components with better mechanical properties and always fulfilling all the environmental requirements. These challenges have caused a need for developing manufacturing processes in general, including obviously those devoted in particular to the development of thin-walled metallic shapes, as is the case with tubular and sheet metal parts and devices.This Special Issue is thus devoted to research in the fields of sheet metal forming and tube forming, and their applications, including both experimental and numerical approaches and using a variety of scientific and technological tools, such as forming limit diagrams (FLDs), analysis on formability and failure, strain analysis based on circle grids or digital image correlation (DIC), and finite element analysis (FEA), among others.In this context, we are pleased to present this Special Issue dealing with recent studies in the field of tube and sheet metal forming processes and their main applications within different high-tech industries, such as the aerospace, automotive, or medical sectors, among others.
micro tube --- hollow sinking --- plastic anisotropy --- surface quality --- size effect --- plasticity --- strength --- metallic tubes --- finite element analysis --- accumulative extrusion bonding --- kinematic bending --- product properties --- local heating --- profile bending --- asymmetric profile --- warping --- superimposed hydrostatic pressure --- shear damage growth --- fracture strain --- finite element analysis (FEA) --- additive manufacturing --- rapid prototyping --- sheet metal forming --- V-bending --- groove pressing --- HA-SPIF --- surface finish --- machine learning --- Ti6Al4V --- R-value --- thickness strain --- digital image correlation --- multi-camera DIC --- non-destructive testing --- single point incremental forming --- tube expansion --- formability --- fracture --- stress-triaxiality --- strain-hardening --- viscoplasticity --- bending --- semi-analytic solution --- Ti-6Al-4V ELI --- superplastic forming --- custom prosthesis --- in vivo tests --- n/a --- Technology --- Engineering --- History.
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At present, the manufacturing industry is focused on the production of lighter weight components with better mechanical properties and always fulfilling all the environmental requirements. These challenges have caused a need for developing manufacturing processes in general, including obviously those devoted in particular to the development of thin-walled metallic shapes, as is the case with tubular and sheet metal parts and devices.This Special Issue is thus devoted to research in the fields of sheet metal forming and tube forming, and their applications, including both experimental and numerical approaches and using a variety of scientific and technological tools, such as forming limit diagrams (FLDs), analysis on formability and failure, strain analysis based on circle grids or digital image correlation (DIC), and finite element analysis (FEA), among others.In this context, we are pleased to present this Special Issue dealing with recent studies in the field of tube and sheet metal forming processes and their main applications within different high-tech industries, such as the aerospace, automotive, or medical sectors, among others.
Technology --- Engineering --- micro tube --- hollow sinking --- plastic anisotropy --- surface quality --- size effect --- plasticity --- strength --- metallic tubes --- finite element analysis --- accumulative extrusion bonding --- kinematic bending --- product properties --- local heating --- profile bending --- asymmetric profile --- warping --- superimposed hydrostatic pressure --- shear damage growth --- fracture strain --- finite element analysis (FEA) --- additive manufacturing --- rapid prototyping --- sheet metal forming --- V-bending --- groove pressing --- HA-SPIF --- surface finish --- machine learning --- Ti6Al4V --- R-value --- thickness strain --- digital image correlation --- multi-camera DIC --- non-destructive testing --- single point incremental forming --- tube expansion --- formability --- fracture --- stress-triaxiality --- strain-hardening --- viscoplasticity --- bending --- semi-analytic solution --- Ti-6Al-4V ELI --- superplastic forming --- custom prosthesis --- in vivo tests --- History. --- History. --- micro tube --- hollow sinking --- plastic anisotropy --- surface quality --- size effect --- plasticity --- strength --- metallic tubes --- finite element analysis --- accumulative extrusion bonding --- kinematic bending --- product properties --- local heating --- profile bending --- asymmetric profile --- warping --- superimposed hydrostatic pressure --- shear damage growth --- fracture strain --- finite element analysis (FEA) --- additive manufacturing --- rapid prototyping --- sheet metal forming --- V-bending --- groove pressing --- HA-SPIF --- surface finish --- machine learning --- Ti6Al4V --- R-value --- thickness strain --- digital image correlation --- multi-camera DIC --- non-destructive testing --- single point incremental forming --- tube expansion --- formability --- fracture --- stress-triaxiality --- strain-hardening --- viscoplasticity --- bending --- semi-analytic solution --- Ti-6Al-4V ELI --- superplastic forming --- custom prosthesis --- in vivo tests
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The plastic forming of metallic materials is the most efficient and an important manufacturing technology in today's industry. Lightweight materials, such as titanium alloys, aluminum alloys, and ultra-high-strength steels, are used extensively in the automotive, aerospace, transportation, and construction industries, leading to increased demand for advanced innovative forming technologies. Today, numeric simulations are highly focused and provide a better understanding of the innovative forming processes. Computational methods and numerical analysis coupled with the modelling of the structural evolution allow us to reduce time costs and eliminate experimental tests. The subjects of research articles published in this nook are multidisciplinary, including friction and lubrication in sheet metal forming, hot strip rolling and tandem strip rolling, application of numeric methods to simulate metal forming processes, development of new creep performance materials, the single point incremental forming process, and the fatigue fracture characteristics of Alclad 7075-T6 aluminum alloy sheets joined by refill friction stir spot welding. Review articles summarize the approaches on the innovative numerical algorithms, experimental methods, and theoretical contributions that have recently been proposed for sheet metal forming by researchers and business research centers.
History of engineering & technology --- electromagnetically assisted forming --- springback control --- numerical simulation --- modified 9Cr-2W steel --- B content --- phase transformation --- texture --- heat treatment --- coefficient of friction --- deep drawing --- draw bead --- material properties --- sheet metal forming --- surface properties --- drawbead --- FEM --- friction --- numerical modeling --- mechanical engineering --- stamping process --- bending under tension --- friction testing --- strip drawing --- tribology --- tandem skew rolling --- seamless tube --- magnesium alloy --- deformation behavior --- high strength steel --- asymmetric rolling --- aluminum alloy --- planar anisotropy --- mechanical properties --- microstructures --- truncated cone --- incremental sheet forming --- SPIF --- bending under tension test --- BUT --- aircraft industry --- aluminium alloy --- friction stir spot welding --- single-lap joints --- bending force prediction --- hot strip rolling (HSR) --- comparative assessment --- machine learning --- regression --- electromagnetic forming --- finite element method --- flexible-die forming --- flow-forming --- metal forming --- plastic working --- solid granular medium forming --- spinning --- warm forming --- electromagnetically assisted forming --- springback control --- numerical simulation --- modified 9Cr-2W steel --- B content --- phase transformation --- texture --- heat treatment --- coefficient of friction --- deep drawing --- draw bead --- material properties --- sheet metal forming --- surface properties --- drawbead --- FEM --- friction --- numerical modeling --- mechanical engineering --- stamping process --- bending under tension --- friction testing --- strip drawing --- tribology --- tandem skew rolling --- seamless tube --- magnesium alloy --- deformation behavior --- high strength steel --- asymmetric rolling --- aluminum alloy --- planar anisotropy --- mechanical properties --- microstructures --- truncated cone --- incremental sheet forming --- SPIF --- bending under tension test --- BUT --- aircraft industry --- aluminium alloy --- friction stir spot welding --- single-lap joints --- bending force prediction --- hot strip rolling (HSR) --- comparative assessment --- machine learning --- regression --- electromagnetic forming --- finite element method --- flexible-die forming --- flow-forming --- metal forming --- plastic working --- solid granular medium forming --- spinning --- warm forming
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With the advent of disruptive digital technologies, companies are facing unprecedented challenges and opportunities. Advanced manufacturing systems are of paramount importance in making key enabling technologies and new products more competitive, affordable, and accessible, as well as for fostering their economic and social impact. The manufacturing industry also serves as an innovator for sustainability since automation coupled with advanced manufacturing technologies have helped manufacturing practices transition into the circular economy. To that end, this Special Issue of the journal Applied Sciences, devoted to the broad field of Smart Sustainable Manufacturing Systems, explores recent research into the concepts, methods, tools, and applications for smart sustainable manufacturing, in order to advance and promote the development of modern and intelligent manufacturing systems. In light of the above, this Special Issue is a collection of the latest research on relevant topics and addresses the current challenging issues associated with the introduction of smart sustainable manufacturing systems. Various topics have been addressed in this Special Issue, which focuses on the design of sustainable production systems and factories; industrial big data analytics and cyberphysical systems; intelligent maintenance approaches and technologies for increased operating life of production systems; zero-defect manufacturing strategies, tools and methods towards online production management; and connected smart factories.
n/a --- sensitivity analysis --- customized demand --- dynamic supply chain design --- additive manufacturing --- sensor function --- deteriorating systems --- big data --- connected smart factories --- operations management --- kernel density estimation --- development --- efficiency --- hybrid laminate --- managerial commitment --- productivity benefits --- particle map --- pace --- car-sharing --- particle defect management --- case study --- quality --- semiconductor manufacturing process --- open innovation --- circular economy --- remanufacturing --- sustainability evaluation --- multi-usable cloud service platform --- knowledge-based engineering --- sustainable manufacturing --- Dempster–Shafer evidence theory --- Transport Sustainability Index --- Industry 4.0 --- knowledge management --- collective intelligence --- analytic hierarchy process --- TPM --- flexibility --- manufacturing process innovation --- data collection and analytics --- smart factory --- intelligent machining --- computer-aided innovation --- implementation --- improvement --- piezoceramic compound --- sheet metal forming --- production planning --- impact detection --- maintenance --- Dempster-Shafer evidence theory
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The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.
n/a --- hardening --- modeling --- direct forming --- forming limit curve --- depth-sensing indentation --- stamping --- finite element method --- similitude --- the bathtub model --- boron steel --- plastic anisotropy --- physical experiment --- robustness evaluation --- cold deep drawing --- hardening law --- formability --- magnetic-pulse forming --- hot deep drawing --- metallic bipolar plate --- parameters identification --- finite element simulation --- mechanical properties --- hardness --- deformation characteristics --- continuum damage mechanics --- yield function --- Knoop indenter --- Young’s modulus --- damage --- 3D adaptive remeshing --- springback --- bake hardening --- Johnson–Cook material model --- anisotropy --- indirect forming --- ductile damage --- steel sheet --- mechanical modeling --- fracture behavior --- fuel cells --- dent resistance --- numerical simulation --- mixed hardening --- M-K theory --- uniform deformation --- non-proportional loading paths --- high-frequency oscillation --- gas detonation forming --- yield locus --- sheet metal forming --- inhomogeneity --- TA32 titanium alloy --- aluminium alloy formability --- Young's modulus --- Johnson-Cook material model
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Machine learning (ML) technologies are emerging in Mechanical Engineering, driven by the increasing availability of datasets, coupled with the exponential growth in computer performance. In fact, there has been a growing interest in evaluating the capabilities of ML algorithms to approach topics related to metal forming processes, such as: Classification, detection and prediction of forming defects; Material parameters identification; Material modelling; Process classification and selection; Process design and optimization. The purpose of this Special Issue is to disseminate state-of-the-art ML applications in metal forming processes, covering 10 papers about the abovementioned and related topics.
Technology: general issues --- History of engineering & technology --- Mining technology & engineering --- sheet metal forming --- uncertainty analysis --- metamodeling --- machine learning --- hot rolling strip --- edge defects --- intelligent recognition --- convolutional neural networks --- deep-drawing --- kriging metamodeling --- multi-objective optimization --- FE (Finite Element) AutoForm robust analysis --- defect prediction --- mechanical properties prediction --- high-dimensional data --- feature selection --- maximum information coefficient --- complex network clustering --- ring rolling --- process energy estimation --- metal forming --- thermo-mechanical FEM analysis --- artificial neural network --- aluminum alloy --- mechanical property --- UTS --- topological optimization --- artificial neural networks (ANN) --- machine learning (ML) --- press-brake bending --- air-bending --- three-point bending test --- sheet metal --- buckling instability --- oil canning --- artificial intelligence --- convolution neural network --- hot rolled strip steel --- defect classification --- generative adversarial network --- attention mechanism --- deep learning --- mechanical constitutive model --- finite element analysis --- plasticity --- parameter identification --- full-field measurements --- n/a
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At present, the manufacturing industry is focused on the production of lighter weight components with better mechanical properties and always fulfilling all the environmental requirements. These challenges have caused a need for developing manufacturing processes in general, including obviously those devoted in particular to the development of thin-walled metallic shapes, as is the case with tubular and sheet metal parts and devices.This Special Issue is thus devoted to research in the fields of sheet metal forming and tube forming, and their applications, including both experimental and numerical approaches and using a variety of scientific and technological tools, such as forming limit diagrams (FLDs), analysis on formability and failure, strain analysis based on circle grids or digital image correlation (DIC), and finite element analysis (FEA), among others.In this context, we are pleased to present this Special Issue dealing with recent studies in the field of tube and sheet metal forming processes and their main applications within different high-tech industries, such as the aerospace, automotive, or medical sectors, among others.
Technology: general issues --- History of engineering & technology --- micro tube --- hollow sinking --- plastic anisotropy --- surface quality --- size effect --- plasticity --- strength --- metallic tubes --- finite element analysis --- accumulative extrusion bonding --- kinematic bending --- product properties --- local heating --- profile bending --- asymmetric profile --- warping --- superimposed hydrostatic pressure --- shear damage growth --- fracture strain --- finite element analysis (FEA) --- additive manufacturing --- rapid prototyping --- sheet metal forming --- V-bending --- groove pressing --- HA-SPIF --- surface finish --- machine learning --- Ti6Al4V --- R-value --- thickness strain --- digital image correlation --- multi-camera DIC --- non-destructive testing --- single point incremental forming --- tube expansion --- formability --- fracture --- stress-triaxiality --- strain-hardening --- viscoplasticity --- bending --- semi-analytic solution --- Ti-6Al-4V ELI --- superplastic forming --- custom prosthesis --- in vivo tests --- n/a --- Technology --- Engineering --- History.
Choose an application
The plastic forming of metallic materials is the most efficient and an important manufacturing technology in today's industry. Lightweight materials, such as titanium alloys, aluminum alloys, and ultra-high-strength steels, are used extensively in the automotive, aerospace, transportation, and construction industries, leading to increased demand for advanced innovative forming technologies. Today, numeric simulations are highly focused and provide a better understanding of the innovative forming processes. Computational methods and numerical analysis coupled with the modelling of the structural evolution allow us to reduce time costs and eliminate experimental tests. The subjects of research articles published in this nook are multidisciplinary, including friction and lubrication in sheet metal forming, hot strip rolling and tandem strip rolling, application of numeric methods to simulate metal forming processes, development of new creep performance materials, the single point incremental forming process, and the fatigue fracture characteristics of Alclad 7075-T6 aluminum alloy sheets joined by refill friction stir spot welding. Review articles summarize the approaches on the innovative numerical algorithms, experimental methods, and theoretical contributions that have recently been proposed for sheet metal forming by researchers and business research centers.
History of engineering & technology --- electromagnetically assisted forming --- springback control --- numerical simulation --- modified 9Cr-2W steel --- B content --- phase transformation --- texture --- heat treatment --- coefficient of friction --- deep drawing --- draw bead --- material properties --- sheet metal forming --- surface properties --- drawbead --- FEM --- friction --- numerical modeling --- mechanical engineering --- stamping process --- bending under tension --- friction testing --- strip drawing --- tribology --- tandem skew rolling --- seamless tube --- magnesium alloy --- deformation behavior --- high strength steel --- asymmetric rolling --- aluminum alloy --- planar anisotropy --- mechanical properties --- microstructures --- truncated cone --- incremental sheet forming --- SPIF --- bending under tension test --- BUT --- aircraft industry --- aluminium alloy --- friction stir spot welding --- single-lap joints --- bending force prediction --- hot strip rolling (HSR) --- comparative assessment --- machine learning --- regression --- electromagnetic forming --- finite element method --- flexible-die forming --- flow-forming --- metal forming --- plastic working --- solid granular medium forming --- spinning --- warm forming --- n/a
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The miniaturization of industrial products is a global trend. Metal forming technology is not only suitable for mass production and excellent in productivity and cost reduction, but it is also a key processing method that is essential for products that utilize advantage of the mechanical and functional properties of metals. However, it is not easy to realize the processing even if the conventional metal forming technology is directly scaled down. This is because the characteristics of materials, processing methods, die and tools, etc., vary greatly with miniaturization. In metal micro forming technology, the size effect of major issues for micro forming have also been clarified academically. New processing methods for metal micro forming have also been developed by introducing new special processing techniques, and it is a new wave of innovation toward high precision, high degree of processing, and high flexibility. To date, several special issues and books have been published on micro-forming technology. This book contains 11 of the latest research results on metal micro forming technology. The editor believes that it will be very useful for understanding the state-of-the-art of metal micro forming technology and for understanding future trends.
History of engineering & technology --- laser impact liquid flexible embossing --- microforming --- 3-D large area micro arrays --- liquid shock wave --- high strain rate forming --- numerical simulation --- carbon nanotubes --- feedstock --- homogeneity --- metallic powders --- micro hot embossing --- shaping --- plasma printing --- micro-texturing --- screen printing --- low-temperature plasma nitriding --- selective anisotropic nitrogen embedding --- selective hardening --- sand blasting --- AISI316 --- micro-meshing punch array --- copper plates --- resistance heating system --- surface modification --- free surface roughness evolution --- compression --- thin sheet metal --- micro metal forming --- ultrasonic --- orbital forming --- micro-tubes --- micro-tube drawing --- micro-hydroforming --- laser assisted --- severe plastic deformation --- micro-tube testing --- dieless drawing --- SUS304 stainless steel wires --- oxide layer --- finite element simulation --- surface texturing --- sheet metal forming --- in-situ observation --- micro-dimple --- lubricant --- microtube --- hydroforming --- T-shape bulging --- tube materials --- friction --- tube length --- micro hydroformability --- process window --- FE analysis --- microstructure --- size effects --- deformation characterization --- micro-rolling --- wire --- n/a
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