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Additive manufacturing (AM), more commonly known as 3D printing, has grown trememdously in recent years. It has shown its potential uses in the medical, automotive, aerospace, and spare part sectors. Personal manufacturing, complex and optimized parts, short series manufacturing, and local on-demand manufacturing are just some of its current benefits. The development of new materials and equipment has opened up new application possibilities, and equipment is quicker and cheaper to use when utilizing the new materials launched by vendors and material developers. AM has become more critical for the industry but also for academics. Since AM offers more design freedom than any other manufacturing process, it provides designers with the challenge of designing better and more efficient products.

Technology: general issues --- History of engineering & technology --- additive manufacturing --- modular design --- design-for-manufacturability --- design optimization --- part consolidation --- product re-design --- topology optimization --- design for additive manufacturing --- 3D printing --- aerospace --- full-life cycle manufacturing flow --- airfoil --- carbon fiber tubes --- telescoping spars --- chevrons --- porous scaffold design --- tetrahedral implicit surface modeling --- triply periodic minimal surface --- selective laser melting (SLM) --- Ti6Al4V --- structure-property relationship --- microstructure --- Hall-Petch relationship --- additive manufacturing --- modular design --- design-for-manufacturability --- design optimization --- part consolidation --- product re-design --- topology optimization --- design for additive manufacturing --- 3D printing --- aerospace --- full-life cycle manufacturing flow --- airfoil --- carbon fiber tubes --- telescoping spars --- chevrons --- porous scaffold design --- tetrahedral implicit surface modeling --- triply periodic minimal surface --- selective laser melting (SLM) --- Ti6Al4V --- structure-property relationship --- microstructure --- Hall-Petch relationship

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Additive manufacturing (AM), more commonly known as 3D printing, has grown trememdously in recent years. It has shown its potential uses in the medical, automotive, aerospace, and spare part sectors. Personal manufacturing, complex and optimized parts, short series manufacturing, and local on-demand manufacturing are just some of its current benefits. The development of new materials and equipment has opened up new application possibilities, and equipment is quicker and cheaper to use when utilizing the new materials launched by vendors and material developers. AM has become more critical for the industry but also for academics. Since AM offers more design freedom than any other manufacturing process, it provides designers with the challenge of designing better and more efficient products.

additive manufacturing --- modular design --- design-for-manufacturability --- design optimization --- part consolidation --- product re-design --- topology optimization --- design for additive manufacturing --- 3D printing --- aerospace --- full-life cycle manufacturing flow --- airfoil --- carbon fiber tubes --- telescoping spars --- chevrons --- porous scaffold design --- tetrahedral implicit surface modeling --- triply periodic minimal surface --- selective laser melting (SLM) --- Ti6Al4V --- structure–property relationship --- microstructure --- Hall–Petch relationship --- n/a --- structure-property relationship --- Hall-Petch relationship

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This special issue provides a current snapshot of recent advances and ongoing challenges in the development of titanium alloys for biomedical implants and devices. Titanium offers significant advantages over other materials including higher strength and better biocompatibility. This issue highlights current trends and recent developments, including the uptake of additive manufacturing (3D printing), and approaches to improve processing and performance of titanium alloys for medical applications.

History of engineering & technology --- selective laser melting --- gradient structure --- porous biomaterial --- Ti6Al4V --- mechanical properties --- osteoblast --- biomechanics --- dental implant(s) --- in vitro --- systematic reviews --- evidence-based medicine --- atrophic maxilla --- titanium hybrid-plates --- finite element analysis --- biomechanical analysis --- single-point incremental forming --- AHP --- cranioplasty plates --- decision-making --- titanium alloys --- medical devices --- machining --- titanium --- temperature --- strain --- grain refinement --- ultrafine --- nanocrystalline --- mechanical characterization --- press-fit --- primary stability --- Ti-6Al-4V --- additive manufacturing --- selective laser melting (SLM) --- electron beam melting (EBM) --- direct metal deposition (DMD) --- wire and arc additive manufacturing (WAAM) --- diffraction line profile analysis --- extended convolution multiple whole profile (eCMWP) --- implanted electrodes --- electrical stimulation --- corrosion --- mandibular reconstruction --- scaffolds --- reconstruction plate --- 3D printing --- titanium alloy --- Titanium alloys --- Ti-6Al-4V-ELI --- fatigue --- laser cutting --- post-processing --- α’-martensite --- HAZ --- barrel grinding --- notch --- fracture --- selective laser melting --- gradient structure --- porous biomaterial --- Ti6Al4V --- mechanical properties --- osteoblast --- biomechanics --- dental implant(s) --- in vitro --- systematic reviews --- evidence-based medicine --- atrophic maxilla --- titanium hybrid-plates --- finite element analysis --- biomechanical analysis --- single-point incremental forming --- AHP --- cranioplasty plates --- decision-making --- titanium alloys --- medical devices --- machining --- titanium --- temperature --- strain --- grain refinement --- ultrafine --- nanocrystalline --- mechanical characterization --- press-fit --- primary stability --- Ti-6Al-4V --- additive manufacturing --- selective laser melting (SLM) --- electron beam melting (EBM) --- direct metal deposition (DMD) --- wire and arc additive manufacturing (WAAM) --- diffraction line profile analysis --- extended convolution multiple whole profile (eCMWP) --- implanted electrodes --- electrical stimulation --- corrosion --- mandibular reconstruction --- scaffolds --- reconstruction plate --- 3D printing --- titanium alloy --- Titanium alloys --- Ti-6Al-4V-ELI --- fatigue --- laser cutting --- post-processing --- α’-martensite --- HAZ --- barrel grinding --- notch --- fracture

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This book is an exciting collection of research articles that offer a unique view into the fast developing field of metal additive manufacturing, providing insights into this advanced manufacturing technology. The articles span recent advances in metal AM technologies, and their application to a wide range of metals, exploring how the processing parameters offer unique material properties. This book encapsulates the state of the art in this rapidly evolving field of technology and will be a valuable resource for researchers in the field, from Ph.D. students to professors, and through to industrial end users.

Technology: general issues --- additive manufacturing --- laser powder bed fusion --- A357.0 --- mechanical performance --- Laser powder bed fusion --- selective laser melting --- SKD61 tool steel --- nanoindentation --- strain-rate sensitivity --- nonhorizontal suspension structure --- boundary remelting --- surface roughness --- forming accuracy --- Ti–6Al–4V alloy --- metallurgical quality --- mechanical properties --- aluminum alloys --- high-temperature deformation --- microstructure --- selective laser melting (SLM) --- Ti alloy --- high temperature tensile --- erosion --- wear --- construction --- WAAM --- welding --- steel --- ESPI --- design --- powder bed fusion (PBF) --- Ti-6Al-4V --- phase transformation --- tensile --- 90W-7Ni-3Fe --- densification --- properties --- hyper-duplex stainless steel --- mechanical property --- corrosion resistance --- Alsi10Mg --- stress relieve --- Inconel 718 --- embrittlement --- titanium --- drilling --- chip geometry --- cutting forces --- hole quality --- DED --- laser --- thermal conductivity --- thermal diffusivity --- thermal modeling --- hot stamping --- AISI H13 --- plasma transferred arc --- processing conditions --- Hastelloy C-22 --- wire and arc additive manufacturing --- low-carbon high-strength steel --- anisotropy

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Long description: Der Einstieg in die Additive Fertigung (AM) von Serien- und Endkundenteilen ist für viele Unternehmen eine Herausforderung: Standards, Dimensionierungsgrundlagen, Konstruktionsmethoden, technisch-wirtschaftliche Berechnungsgrundlagen, CAD-Tools und Erfahrung für die Entwicklung von additiven Serien- und Endkundenteilen existieren zum Großteil noch nicht oder sind wenig etabliert. Industrieunternehmen, die das Ziel haben, additiv gefertigte Endkundenteile zu entwickeln, sehen sich schnell ähnlichen Fragestellungen gegenüber. Mit praxisorientierten Methoden und Beispielen greift das Buch diese Fragen auf: Welche AM-Verfahren gibt es und welche eignen sich für industrielle Endkundenbauteile? (Kap. 2) Wie können AM-Verfahren mit konventioneller Fertigung kombiniert werden? (Kap. 3) Wie sieht die digitale Prozesskette aus? (Kap. 4) Welche Qualität haben AM-Bauteile und wie kann sie geprüft werden? (Kap. 5) Wie sieht die Kostenstruktur von AM-Bauteilen aus? (Kap. 6) Was sind etablierte Anwendungsfelder für AM? (Kap.7) Wie können potentialträchtige Bauteile und Anwendungsfelder der AM identifiziert werden? (Kap. 8) Wie werden Bauteile für AM optimal konstruiert? (Kap. 9) Was sind Beispiele von erfolgreich implementierten AM-Endkundenbauteilen? (Kap. 10) Wie sehen die Schritte aus, mit denen sich AM erfolgreich im Unternehmen implementieren lässt? (Kap. 11) Das Buch ist ein Grundlagenwerk für die industrielle Entwicklung und Konstruktion von additiv gefertigten Serien und Endkundenteilen, indem es praxisgerecht Methoden und Wissen bereitstellt, die eine erfolgreiche Implementierung additiver Verfahren in Unternehmen unterstützen. Neben neuen Methoden und Vorgehensweisen zeigt das Buch anschaulich Möglichkeiten der Implementierung anhand einer Vielzahl von erfolgreichen Produktbeispielen aus der Industrie. Long description: Dieses Grundlagenwerk für die industrielle Entwicklung und Konstruktion von additiv gefertigten Serien- und Endkundenteilen stellt praxisgerecht neue Methoden, Wissen und Vorgehensweisen bereit, die eine erfolgreiche Implementierung additiver Verfahren in Unternehmen unterstützen.

Entwicklung --- Kosten --- Konstruktion --- FEM-Analyse --- Leichtbau --- Anwendungsfelder --- Photogrammetrie --- Additive Manufacturing --- Lasersintern --- Strukturmodell --- 3d druck --- 3 D -CAD -Modell --- 3D-CAD-Modell --- 3D-Datenerzeugung --- 3D-Datenmodell --- 3D-Scannen --- 3MF-Dateiformat --- AMF-Format --- Additive Fertigungsverfahren --- Anisotropie --- Bauraumorientierung --- Bauteilorientierung --- Binder Jetting (BJ) --- Bridge Manufacturing --- CLI-Format --- Complexity for Free --- Customization --- Elektronenstrahlschmelzen --- Fused Deposition Modelling (FDM) --- Gestaltungsleitfaden --- Gitterstrukturen --- Hilfsgeometrien --- Hülle-Kern-Strategie --- Laserscanner --- Laserschmelzen --- Losgrößenunabhängigkeit --- Material Jetting (MJ) --- NURBS --- Photopolymere Jetting (PJ) --- Potentialcluster --- Prinzip des Materialminimalismus --- Proof of concept-Prototyp --- Prozesskette --- Pulverentfernung --- Punktewolke --- Reverse Engineering --- SIMP-Verfahren --- SLM-Bauteil --- STL-Format --- Schichtdaten --- Selective Laser Melting (SLM) --- Selective Laser Sintering (SLS) --- Slicen --- Stereolithografie --- Strategische Implementierung --- Streifenlichtscanner --- Stützstrukturen --- Supportstrukturen --- Topologieoptimierung --- User-experience Prototyp --- Visualisierungsmodell --- Voxel --- generativen Fertigungsverfahren --- pulverbettbasierten Verfahren --- virtueller Bauraum