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Machining remains one of the most important manufacturing processes in the metalworking industry. Studies on this process have investigated the machinability of different materials, the behaviour of tools, chip formation, surface integrity, forces involved, and its economic and environmental sustainability. New materials are constantly being developed, and machining research needs to closely follow these developments. This book examines recent research in the machining field, covering several aspects and presenting very interesting developments in this area of knowledge.

Technology: general issues --- magnesium alloy --- UNS M11917 --- AZ91D --- hole repair --- surface roughness --- dry drilling --- re-drilling --- thin plates --- thin-wall --- machining --- aluminium --- cutting forces --- roughness --- dry --- carbide tool --- Haynes 282 --- finishing turning --- UNS A97075 --- dry turning --- surface integrity --- straightness --- parallelism --- roundness --- concentricity --- circular run-out --- total run-out --- cylindricity --- tool edge preparation --- segmented chip --- machining simulation --- burr --- optimization --- turning process --- turning tools --- solid tools --- cemented carbide --- coated tools --- coated cemented carbide --- Physical Vapor Deposition (PVD) --- Chemical Vapor Deposition (CVD) --- multilayered coatings --- nanolayered coatings --- wear mechanism --- tool life --- minimum quantity Lubricant (MQL) --- cutting energy --- tool damage --- liquid nitrogen --- carbon dioxide snow --- vibrations --- part quality --- flexible vacuum fixture --- AA2024 floor milling --- chip segmentation --- damage modeling --- dynamic strain aging --- stainless steel --- Ca treatment --- machinability --- turning --- chip breakability --- weight distribution --- non-metallic inclusions --- AWJM (abrasive water jet machining) --- CFRTP (carbon fiber-reinforced thermoplastics) --- hybrid structure --- surface quality --- Ra --- Rz --- C/TPU (carbon/thermoplastic polyurethane) --- milling --- tool coating --- TiAlN --- TiAlN-based coatings --- multilayer --- nanolayer --- wear mechanisms --- n/a

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Machining remains one of the most important manufacturing processes in the metalworking industry. Studies on this process have investigated the machinability of different materials, the behaviour of tools, chip formation, surface integrity, forces involved, and its economic and environmental sustainability. New materials are constantly being developed, and machining research needs to closely follow these developments. This book examines recent research in the machining field, covering several aspects and presenting very interesting developments in this area of knowledge.

Technology: general issues --- magnesium alloy --- UNS M11917 --- AZ91D --- hole repair --- surface roughness --- dry drilling --- re-drilling --- thin plates --- thin-wall --- machining --- aluminium --- cutting forces --- roughness --- dry --- carbide tool --- Haynes 282 --- finishing turning --- UNS A97075 --- dry turning --- surface integrity --- straightness --- parallelism --- roundness --- concentricity --- circular run-out --- total run-out --- cylindricity --- tool edge preparation --- segmented chip --- machining simulation --- burr --- optimization --- turning process --- turning tools --- solid tools --- cemented carbide --- coated tools --- coated cemented carbide --- Physical Vapor Deposition (PVD) --- Chemical Vapor Deposition (CVD) --- multilayered coatings --- nanolayered coatings --- wear mechanism --- tool life --- minimum quantity Lubricant (MQL) --- cutting energy --- tool damage --- liquid nitrogen --- carbon dioxide snow --- vibrations --- part quality --- flexible vacuum fixture --- AA2024 floor milling --- chip segmentation --- damage modeling --- dynamic strain aging --- stainless steel --- Ca treatment --- machinability --- turning --- chip breakability --- weight distribution --- non-metallic inclusions --- AWJM (abrasive water jet machining) --- CFRTP (carbon fiber-reinforced thermoplastics) --- hybrid structure --- surface quality --- Ra --- Rz --- C/TPU (carbon/thermoplastic polyurethane) --- milling --- tool coating --- TiAlN --- TiAlN-based coatings --- multilayer --- nanolayer --- wear mechanisms --- magnesium alloy --- UNS M11917 --- AZ91D --- hole repair --- surface roughness --- dry drilling --- re-drilling --- thin plates --- thin-wall --- machining --- aluminium --- cutting forces --- roughness --- dry --- carbide tool --- Haynes 282 --- finishing turning --- UNS A97075 --- dry turning --- surface integrity --- straightness --- parallelism --- roundness --- concentricity --- circular run-out --- total run-out --- cylindricity --- tool edge preparation --- segmented chip --- machining simulation --- burr --- optimization --- turning process --- turning tools --- solid tools --- cemented carbide --- coated tools --- coated cemented carbide --- Physical Vapor Deposition (PVD) --- Chemical Vapor Deposition (CVD) --- multilayered coatings --- nanolayered coatings --- wear mechanism --- tool life --- minimum quantity Lubricant (MQL) --- cutting energy --- tool damage --- liquid nitrogen --- carbon dioxide snow --- vibrations --- part quality --- flexible vacuum fixture --- AA2024 floor milling --- chip segmentation --- damage modeling --- dynamic strain aging --- stainless steel --- Ca treatment --- machinability --- turning --- chip breakability --- weight distribution --- non-metallic inclusions --- AWJM (abrasive water jet machining) --- CFRTP (carbon fiber-reinforced thermoplastics) --- hybrid structure --- surface quality --- Ra --- Rz --- C/TPU (carbon/thermoplastic polyurethane) --- milling --- tool coating --- TiAlN --- TiAlN-based coatings --- multilayer --- nanolayer --- wear mechanisms

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The Special Issue of the journal Materials, entitled “Novel Material and Technological Solutions in Foundry Engineering”, contains very interesting papers from the field of material science concerning topics such as cast composites, layered castings, selected aspects of the crystallisation of alloys and the technology of cast and heat treatment of Al alloys and cast iron, the properties of moulding sands, properties of Ni-base superalloys, the technology of repairing castings using welding.

nanocomposite --- nanoparticle --- microstructure --- mechanical --- Babbitt --- alumina --- high-chromium cast iron --- austenitizing conditions --- cooling conditions --- martensite transformation --- hardness --- cylinder heads --- heat treatment --- Brinell hardness --- automotive industry --- superalloy --- HRSTEM --- STEM-EDX --- M23C6 --- nano-borides --- Al-Si-Cu secondary aluminum alloy --- returnable material --- natural and artificial aging --- Cu precipitate --- transmission electron microscopy --- mechanical properties --- crystallization --- thermal and derivative analysis --- bimetallic --- interfacial --- compound casting --- laser surface alloying --- ductile cast iron --- in situ composite --- titanium carbide --- high-tin bronzes --- welding of bell --- bell’s sound --- aluminosilicate --- perlite --- vermiculite --- dehydroxylation --- thermal analysis --- FTIR --- XRD --- XRF --- SEM --- moulding sand --- inorganic binder --- magnetron sputtering --- HIPIMs method --- TiAlN layer --- XRD analysis --- EDS analysis --- surface morphology --- coating thickness --- AFM microscopy --- supergravity crystallization --- gravitational segregation --- texture --- hexagonal alloys --- monotectic transformation --- high-aluminum cast iron --- Al4C3 carbide --- spontaneous disintegration of the casting structure --- casting composite --- silicon carbide --- gray cast iron --- graphite --- pearlite --- reinforcement particles --- metallic matrix --- Inconel 740 --- phase transformation --- investment casting --- solidification