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In the Working Capital Management context, the industrial group Knauf Insulation launched the Cash for Growth project which consists in releasing sleeping funds in inventory to improve the profitability of the company. The studied plant, located in Visé, produces glass mineral wool and white blowing wool. This paper focuses on the inventory management of the raw materials. A distinction is made between the raw materials, which form the glass mineral wool mattress, and the direct materials which are applied on the mattress for product differentiations. Basic inventory management concepts are exposed: inventory holding cost, inventory control system and ordering policy, models for the reorder point and safety stock calculation and the well-known lot-sizing model: the Economic Order Quantity model. In the second part of the paper, how the theoretical elements can be applied to the case of a continuous manufacturing like Knauf Insulation is discussed. A modified version of the reorder point and safety stock model is proposed for the raw materials for which Excel tools are developed to control the inventory level and the planning process. Concerning the direct materials which are managed on SAP ERP, improvements in the parameters of the MRP are proposed: the automatic safety stock calculation is activated. For slow-moving items, a reorder point strategy is used with a special key to obtain a fixed reorder point. Implementation of the proposed solutions results in a decrease of 10% in the stock value, which represents a value of €250,000. Finally, a relationship between inventory management and a scheduling problem is established: changeovers between products consume materials and produce waste. This problem refers to a sequence-dependent setup times problem which need to be minimized. Besides the description of the current situation of the schedule construction, a literature review about the studied problem in a single-machine environment is presented. The problem needs further investigations before being developed and implemented as a tool to help the schedulers.
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Inventory management is a subject that is largely spread in the literature. Inventory holding undeniably allows a company to meet one of its most important strategic objectives that will ensure its sustainability: customer satisfaction. By reducing replenishment lead-times and ensuring high service level, despite a limited production capacity, a company can get a significant competitive advantage thanks to finished goods inventory. Actually, the purpose of maintaining finished good inventory is to fill the gap between supply and demand processes so that the various partners of the supply chain are well-coordinated. However, maintaining a certain level of inventory is not costless, which is why inventory management is a high-stake dimension for an entity. An efficient trade-off has to be found between maximization of customer satisfaction and minimization of inventory-related costs. In the frame of this master thesis, the project consists of an in-depth analysis regarding two customers of United Caps that are causing inventory-related problems in the company. The first client concerned by this analysis is FrieslandCampina – Aalter. The issue induced by this client is related to unreliable sales forecasts. The second client is Natra – Malle which requires a too high level of safety stock for United Caps. The main goal of this master thesis is to make specific recommendations to United Caps regarding the way to handle efficiently these issues. The fact that this master thesis covers two different subjects related to the same global issue, inventory management, allows studying various important topics linked with the inventory management theory, such as the inventory replenishment policy applied in the company, the bullwhip effect and the aggregated demand for example.
Inventory management --- Finished products --- Sales forecast --- Safety stock --- Consumer satisfaction --- Inventory holding costs --- Shortage risk --- Limited production capacity --- Replenishment lead time --- Service level --- Bullwhip effect --- Sciences économiques & de gestion > Production, distribution & gestion de la chaîne logistique
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In the current world, every company tends to improve its competitiveness regarding its costs. This also applies to Circuit Foil - producer of copper foils - which wish to enhance its management of articles kept in the warehouse to ensure both operational and maintenance activities. Different complementary solutions are discussed in this thesis to enable the company to decrease its costs whereas it increases its management tools to strengthen the Purchasing Department. The first solution explained consists of providing an analyzing file and method to run each quarter to be aware of stock variations. Secondly, a classification procedure has been set up to increase standardization and enable workers to use more efficiently the SAP searching tool. Then, new theoretical safety stocks, reorder points and lots-size have been computed using best Supply Chain approaches. In addition, a tool has been provided in a Visual Basic version to help the company to run analyses much more quickly. In conclusion, results of the work are discussed and a list of suggested improvement is given.
ABC analysis --- Cash-flow --- Coverage --- Gauss --- Inventory --- Lot-size --- Normal Distribution --- Pareto --- Production --- Reorder Point --- Safety Stock --- SAP --- Service Rate --- Stock --- VBA --- Working Capital --- XYZ analysis --- Sciences économiques & de gestion > Production, distribution & gestion de la chaîne logistique
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Ce mémoire évalue la gestion des stocks et des stocks de sécurité au sein d'une entreprise du secteur aéronautique et aérospatial. L'objectif est d'optimiser le calcul des stocks de sécurité en vue de réduire, si possible, le niveau général des stocks. Dans ce travail, deux méthodes de calcul ont été développées. Une de ces deux méthodes permet effectivement de diminuer les stocks de sécurité actuels, permettant d'atteindre l'objectif. Cependant, à travers une analyse approfondie de l'évolution des stocks, nous en avons déduit qu'il reste aujourd'hui d'autres paramètres que les stocks de sécurité sur lesquels approfondir l'analyse, afin de réduire encore le niveau général des stocks et améliorer la gestion des stocks.
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The use of the energy and its resources have changed dramatically in last few decades. The increasing use of technology and electrification increases the demand for energy, with impacts natural energy resources. At present, industries are trying to reduce the direct use of traditional energy by utilizing renewable energy as an alternative energy resource. Recent studies have attempted to optimize consumed energies for entire systems by using alternative energies. These alternatives are different kinds of renewable energies which provide numerous new possibilities to survive without using non-renewable energies. The production industry is moving toward smart production using the technology of the fourth industrial revolution. In this book, energy consumption for production and supply chain management are explained through presentation of some the latest major research advances. These studies collectively contribute new ideas and strategies in enriching the literature.
History of engineering & technology --- energy --- multi-item smart production --- system reliability --- failure rate --- variable development cost --- sustainable electrical energy supply chain --- inventory --- price-dependent demand --- transmission and distribution costs --- carbon-emission --- renewable energy --- smart production system --- random breakdown --- safety stock --- controllable production rate --- healthcare supply chain management --- platelets --- perishability factor --- location-allocation --- sustainable manufacturing system --- multi-item production --- variable holding cost --- inflation --- control theory --- stochastic production capacity --- unreliable production system --- random failure and repair rates --- electrical energy consumption --- supply chain management --- imperfect production --- distribution free approach --- service level constraint --- transportation discount
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The use of the energy and its resources have changed dramatically in last few decades. The increasing use of technology and electrification increases the demand for energy, with impacts natural energy resources. At present, industries are trying to reduce the direct use of traditional energy by utilizing renewable energy as an alternative energy resource. Recent studies have attempted to optimize consumed energies for entire systems by using alternative energies. These alternatives are different kinds of renewable energies which provide numerous new possibilities to survive without using non-renewable energies. The production industry is moving toward smart production using the technology of the fourth industrial revolution. In this book, energy consumption for production and supply chain management are explained through presentation of some the latest major research advances. These studies collectively contribute new ideas and strategies in enriching the literature.
energy --- multi-item smart production --- system reliability --- failure rate --- variable development cost --- sustainable electrical energy supply chain --- inventory --- price-dependent demand --- transmission and distribution costs --- carbon-emission --- renewable energy --- smart production system --- random breakdown --- safety stock --- controllable production rate --- healthcare supply chain management --- platelets --- perishability factor --- location-allocation --- sustainable manufacturing system --- multi-item production --- variable holding cost --- inflation --- control theory --- stochastic production capacity --- unreliable production system --- random failure and repair rates --- electrical energy consumption --- supply chain management --- imperfect production --- distribution free approach --- service level constraint --- transportation discount
Choose an application
The use of the energy and its resources have changed dramatically in last few decades. The increasing use of technology and electrification increases the demand for energy, with impacts natural energy resources. At present, industries are trying to reduce the direct use of traditional energy by utilizing renewable energy as an alternative energy resource. Recent studies have attempted to optimize consumed energies for entire systems by using alternative energies. These alternatives are different kinds of renewable energies which provide numerous new possibilities to survive without using non-renewable energies. The production industry is moving toward smart production using the technology of the fourth industrial revolution. In this book, energy consumption for production and supply chain management are explained through presentation of some the latest major research advances. These studies collectively contribute new ideas and strategies in enriching the literature.
History of engineering & technology --- energy --- multi-item smart production --- system reliability --- failure rate --- variable development cost --- sustainable electrical energy supply chain --- inventory --- price-dependent demand --- transmission and distribution costs --- carbon-emission --- renewable energy --- smart production system --- random breakdown --- safety stock --- controllable production rate --- healthcare supply chain management --- platelets --- perishability factor --- location-allocation --- sustainable manufacturing system --- multi-item production --- variable holding cost --- inflation --- control theory --- stochastic production capacity --- unreliable production system --- random failure and repair rates --- electrical energy consumption --- supply chain management --- imperfect production --- distribution free approach --- service level constraint --- transportation discount --- energy --- multi-item smart production --- system reliability --- failure rate --- variable development cost --- sustainable electrical energy supply chain --- inventory --- price-dependent demand --- transmission and distribution costs --- carbon-emission --- renewable energy --- smart production system --- random breakdown --- safety stock --- controllable production rate --- healthcare supply chain management --- platelets --- perishability factor --- location-allocation --- sustainable manufacturing system --- multi-item production --- variable holding cost --- inflation --- control theory --- stochastic production capacity --- unreliable production system --- random failure and repair rates --- electrical energy consumption --- supply chain management --- imperfect production --- distribution free approach --- service level constraint --- transportation discount
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