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The demand for cast iron components, with weights ranging from a few kilograms to several tons, has increased significantly in recent years, both for technical and economic reasons. In fact, the lower cost compared to other alloys, and the good castability, which allow one to obtain near-net shape components in as-cast conditions, and the mechanical properties that can be obtained, are just some of the motivations that attract mechanical designers. However, correct design requires a good knowledge of the intrinsic correlation among alloy chemical composition, process parameters, microstructure (with casting defects) and mechanical properties. This book is aimed at collecting excellent and recent research experimental and theoretical works in this filed. Technological (say, wear resistance and weldability) and mechanical properties (say, Young modulus, static and fatigue strength) of different grades of cast irons, ranging from solution strengthened ferritic ductile iron to compacted graphite iron as well as white and nodular cast irons, are correlated with the alloy chemical composition, process parameters and casting dimension.

History of engineering & technology --- boundary element method (BEM) --- periodic boundary conditions --- representative volume elements (RVEs) --- effective elastic properties --- homogenization --- lamellar graphite iron --- ultimate tensile strength --- primary austenite --- gravity casting process simulation --- nodular cast iron --- effective Young's modulus --- computational homogenization --- multiscale numerical methods --- micro-CT --- finite elements --- silicon solution strengthened ferritic ductile iron --- thickness --- solidification time --- microstructure --- mechanical properties --- fatigue --- thermal analysis --- weldability --- pre-heating --- spheroidal graphite cast iron --- ductile cast irons --- tensile tests --- plasticity modelling --- compacted graphite iron --- minimum quantity lubrication (MQL) --- drilling machinability --- dry machining --- ductile iron --- cooling rate --- segregation --- cast iron --- high-chromium --- abrasive wear --- niobium alloying --- high chromium cast irons --- eutectic carbide --- carbide volume fraction --- chemical composition --- image analysis --- simulation --- MatCalc --- hardness --- boundary element method (BEM) --- periodic boundary conditions --- representative volume elements (RVEs) --- effective elastic properties --- homogenization --- lamellar graphite iron --- ultimate tensile strength --- primary austenite --- gravity casting process simulation --- nodular cast iron --- effective Young's modulus --- computational homogenization --- multiscale numerical methods --- micro-CT --- finite elements --- silicon solution strengthened ferritic ductile iron --- thickness --- solidification time --- microstructure --- mechanical properties --- fatigue --- thermal analysis --- weldability --- pre-heating --- spheroidal graphite cast iron --- ductile cast irons --- tensile tests --- plasticity modelling --- compacted graphite iron --- minimum quantity lubrication (MQL) --- drilling machinability --- dry machining --- ductile iron --- cooling rate --- segregation --- cast iron --- high-chromium --- abrasive wear --- niobium alloying --- high chromium cast irons --- eutectic carbide --- carbide volume fraction --- chemical composition --- image analysis --- simulation --- MatCalc --- hardness

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Machining remains one of the most important manufacturing processes in the metalworking industry. Studies on this process have investigated the machinability of different materials, the behaviour of tools, chip formation, surface integrity, forces involved, and its economic and environmental sustainability. New materials are constantly being developed, and machining research needs to closely follow these developments. This book examines recent research in the machining field, covering several aspects and presenting very interesting developments in this area of knowledge.

Technology: general issues --- magnesium alloy --- UNS M11917 --- AZ91D --- hole repair --- surface roughness --- dry drilling --- re-drilling --- thin plates --- thin-wall --- machining --- aluminium --- cutting forces --- roughness --- dry --- carbide tool --- Haynes 282 --- finishing turning --- UNS A97075 --- dry turning --- surface integrity --- straightness --- parallelism --- roundness --- concentricity --- circular run-out --- total run-out --- cylindricity --- tool edge preparation --- segmented chip --- machining simulation --- burr --- optimization --- turning process --- turning tools --- solid tools --- cemented carbide --- coated tools --- coated cemented carbide --- Physical Vapor Deposition (PVD) --- Chemical Vapor Deposition (CVD) --- multilayered coatings --- nanolayered coatings --- wear mechanism --- tool life --- minimum quantity Lubricant (MQL) --- cutting energy --- tool damage --- liquid nitrogen --- carbon dioxide snow --- vibrations --- part quality --- flexible vacuum fixture --- AA2024 floor milling --- chip segmentation --- damage modeling --- dynamic strain aging --- stainless steel --- Ca treatment --- machinability --- turning --- chip breakability --- weight distribution --- non-metallic inclusions --- AWJM (abrasive water jet machining) --- CFRTP (carbon fiber-reinforced thermoplastics) --- hybrid structure --- surface quality --- Ra --- Rz --- C/TPU (carbon/thermoplastic polyurethane) --- milling --- tool coating --- TiAlN --- TiAlN-based coatings --- multilayer --- nanolayer --- wear mechanisms --- n/a

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Machining remains one of the most important manufacturing processes in the metalworking industry. Studies on this process have investigated the machinability of different materials, the behaviour of tools, chip formation, surface integrity, forces involved, and its economic and environmental sustainability. New materials are constantly being developed, and machining research needs to closely follow these developments. This book examines recent research in the machining field, covering several aspects and presenting very interesting developments in this area of knowledge.

magnesium alloy --- UNS M11917 --- AZ91D --- hole repair --- surface roughness --- dry drilling --- re-drilling --- thin plates --- thin-wall --- machining --- aluminium --- cutting forces --- roughness --- dry --- carbide tool --- Haynes 282 --- finishing turning --- UNS A97075 --- dry turning --- surface integrity --- straightness --- parallelism --- roundness --- concentricity --- circular run-out --- total run-out --- cylindricity --- tool edge preparation --- segmented chip --- machining simulation --- burr --- optimization --- turning process --- turning tools --- solid tools --- cemented carbide --- coated tools --- coated cemented carbide --- Physical Vapor Deposition (PVD) --- Chemical Vapor Deposition (CVD) --- multilayered coatings --- nanolayered coatings --- wear mechanism --- tool life --- minimum quantity Lubricant (MQL) --- cutting energy --- tool damage --- liquid nitrogen --- carbon dioxide snow --- vibrations --- part quality --- flexible vacuum fixture --- AA2024 floor milling --- chip segmentation --- damage modeling --- dynamic strain aging --- stainless steel --- Ca treatment --- machinability --- turning --- chip breakability --- weight distribution --- non-metallic inclusions --- AWJM (abrasive water jet machining) --- CFRTP (carbon fiber-reinforced thermoplastics) --- hybrid structure --- surface quality --- Ra --- Rz --- C/TPU (carbon/thermoplastic polyurethane) --- milling --- tool coating --- TiAlN --- TiAlN-based coatings --- multilayer --- nanolayer --- wear mechanisms --- n/a

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This book derives from the Special Issue of the Manufacturing Engineering Society 2019 (SIMES-2019) that has been launched as a joint issue of the journals Materials and Applied Sciences. The 29 contributions published in this Special Issue of Materials present cutting-edge advances in the field of manufacturing engineering focusing on additive manufacturing and 3D printing; advances and innovations in manufacturing processes; sustainable and green manufacturing; manufacturing of new materials; metrology and quality in manufacturing; industry 4.0; design, modeling, and simulation in manufacturing engineering; and manufacturing engineering and society. Among them, the topic "Additive Manufacturing and 3D Printing" has attracted a large number of contributions in this journal due to its widespread popularity and potential.

History of engineering & technology --- Bayesian inference --- control chart --- dynamic methodology --- hidden Markov chain --- occupational accident --- risk assessment --- risk control --- risk management --- Fused Deposition Modeling --- roughness --- Polylactic Acid --- print orientation angle --- build angle --- titanium alloys --- sustainable lubrication --- cryogenic lubrication --- MQL --- OD grinding --- CBN --- dressing --- rotary dresser --- wear --- CVD diamond --- additive manufacturing --- 3D printing --- fused filament fabrication --- flexural properties --- fatigue --- PLA --- cements --- ballast waste --- cornubianite --- mechanical properties --- Spain --- joining --- forming --- sheet–tube connections --- experimentation --- modelling and simulation --- quality enhancement --- process parameters --- design optimization --- calibration artifact --- kinematic support --- dimensional metrology --- machine tool --- length measurement --- rapid prototyping --- efficiency --- printing time --- experimental model --- prepeg --- carbon fiber --- Raman spectroscopy --- AWJM --- waterjet --- CFRP --- kerf taper --- surface quality --- metal forming --- bi-metallic --- cylinders --- compression --- finite elements --- microscopy --- cold expansion --- mandrel --- cold-forming --- swaging --- shipbuilding --- LARG paradigm --- supply chain --- coordinate metrology --- confocal microscopy --- measurement --- calibration --- traceability --- uncertainty --- quality assessment --- digital image correlation --- indentation process --- incremental forming --- finite element method --- material flow --- AWJM (Abrasive waterjet machining) --- CFRTP (Carbon fiber-reinforced thermoplastics) --- RSM (response surface methodology) --- ANOVA (Analysis of variance) --- C/TPU (carbon/polyurethane) --- image processing --- position control --- accuracy --- micromachines --- position compensation --- inverse conical perspective --- micromanufacturing --- manufacturing systems --- mechatronics --- FDM --- bimodulus materials --- standards --- finite element analysis (FEA) --- ABS --- anisotropy --- infill density --- layer orientation --- ASTM D638–14:2014 --- ISO 527–2:2012 --- grounding electrodes in two-layered soils --- step and touch potentials --- step potentials upper bound --- orthoses --- prostheses --- fused deposition modeling --- laminated object manufacturing --- selective laser sintering --- laser tracker --- Monte Carlo method --- verification --- green manufacturing --- sustainability metrics --- cleaner product life cycle --- material removal processes --- hybrid components --- light alloys --- magnesium --- aluminum --- drilling --- dry machining --- cold compressed air --- lubrication and cooling systems --- arithmetical mean roughness --- Ra --- average maximum height --- Rz --- repair and maintenance operations --- fused deposition modelling --- composites --- polymer injection moulding --- polyamide --- metal matrix composite --- Al-SiC --- microstructure --- machining --- cooling compressed air --- thrust force --- energy --- material removed rate --- PEEK-GF30 --- multi-response optimization --- sustainable manufacturing --- metrology --- industry 4.0 --- modeling and simulation --- quality in manufacturing --- technological and industrial heritage --- Bayesian inference --- control chart --- dynamic methodology --- hidden Markov chain --- occupational accident --- risk assessment --- risk control --- risk management --- Fused Deposition Modeling --- roughness --- Polylactic Acid --- print orientation angle --- build angle --- titanium alloys --- sustainable lubrication --- cryogenic lubrication --- MQL --- OD grinding --- CBN --- dressing --- rotary dresser --- wear --- CVD diamond --- additive manufacturing --- 3D printing --- fused filament fabrication --- flexural properties --- fatigue --- PLA --- cements --- ballast waste --- cornubianite --- mechanical properties --- Spain --- joining --- forming --- sheet–tube connections --- experimentation --- modelling and simulation --- quality enhancement --- process parameters --- design optimization --- calibration artifact --- kinematic support --- dimensional metrology --- machine tool --- length measurement --- rapid prototyping --- efficiency --- printing time --- experimental model --- prepeg --- carbon fiber --- Raman spectroscopy --- AWJM --- waterjet --- CFRP --- kerf taper --- surface quality --- metal forming --- bi-metallic --- cylinders --- compression --- finite elements --- microscopy --- cold expansion --- mandrel --- cold-forming --- swaging --- shipbuilding --- LARG paradigm --- supply chain --- coordinate metrology --- confocal microscopy --- measurement --- calibration --- traceability --- uncertainty --- quality assessment --- digital image correlation --- indentation process --- incremental forming --- finite element method --- material flow --- AWJM (Abrasive waterjet machining) --- CFRTP (Carbon fiber-reinforced thermoplastics) --- RSM (response surface methodology) --- ANOVA (Analysis of variance) --- C/TPU (carbon/polyurethane) --- image processing --- position control --- accuracy --- micromachines --- position compensation --- inverse conical perspective --- micromanufacturing --- manufacturing systems --- mechatronics --- FDM --- bimodulus materials --- standards --- finite element analysis (FEA) --- ABS --- anisotropy --- infill density --- layer orientation --- ASTM D638–14:2014 --- ISO 527–2:2012 --- grounding electrodes in two-layered soils --- step and touch potentials --- step potentials upper bound --- orthoses --- prostheses --- fused deposition modeling --- laminated object manufacturing --- selective laser sintering --- laser tracker --- Monte Carlo method --- verification --- green manufacturing --- sustainability metrics --- cleaner product life cycle --- material removal processes --- hybrid components --- light alloys --- magnesium --- aluminum --- drilling --- dry machining --- cold compressed air --- lubrication and cooling systems --- arithmetical mean roughness --- Ra --- average maximum height --- Rz --- repair and maintenance operations --- fused deposition modelling --- composites --- polymer injection moulding --- polyamide --- metal matrix composite --- Al-SiC --- microstructure --- machining --- cooling compressed air --- thrust force --- energy --- material removed rate --- PEEK-GF30 --- multi-response optimization --- sustainable manufacturing --- metrology --- industry 4.0 --- modeling and simulation --- quality in manufacturing --- technological and industrial heritage

Choose an application

• Reference Manager
• EndNote
• RefWorks (Direct export to RefWorks)

This book derives from the Special Issue of the Manufacturing Engineering Society 2019 (SIMES-2019) that has been launched as a joint issue of the journals Materials and Applied Sciences. The 29 contributions published in this Special Issue of Materials present cutting-edge advances in the field of manufacturing engineering focusing on additive manufacturing and 3D printing; advances and innovations in manufacturing processes; sustainable and green manufacturing; manufacturing of new materials; metrology and quality in manufacturing; industry 4.0; design, modeling, and simulation in manufacturing engineering; and manufacturing engineering and society. Among them, the topic "Additive Manufacturing and 3D Printing" has attracted a large number of contributions in this journal due to its widespread popularity and potential.

Bayesian inference --- control chart --- dynamic methodology --- hidden Markov chain --- occupational accident --- risk assessment --- risk control --- risk management --- Fused Deposition Modeling --- roughness --- Polylactic Acid --- print orientation angle --- build angle --- titanium alloys --- sustainable lubrication --- cryogenic lubrication --- MQL --- OD grinding --- CBN --- dressing --- rotary dresser --- wear --- CVD diamond --- additive manufacturing --- 3D printing --- fused filament fabrication --- flexural properties --- fatigue --- PLA --- cements --- ballast waste --- cornubianite --- mechanical properties --- Spain --- joining --- forming --- sheet–tube connections --- experimentation --- modelling and simulation --- quality enhancement --- process parameters --- design optimization --- calibration artifact --- kinematic support --- dimensional metrology --- machine tool --- length measurement --- rapid prototyping --- efficiency --- printing time --- experimental model --- prepeg --- carbon fiber --- Raman spectroscopy --- AWJM --- waterjet --- CFRP --- kerf taper --- surface quality --- metal forming --- bi-metallic --- cylinders --- compression --- finite elements --- microscopy --- cold expansion --- mandrel --- cold-forming --- swaging --- shipbuilding --- LARG paradigm --- supply chain --- coordinate metrology --- confocal microscopy --- measurement --- calibration --- traceability --- uncertainty --- quality assessment --- digital image correlation --- indentation process --- incremental forming --- finite element method --- material flow --- AWJM (Abrasive waterjet machining) --- CFRTP (Carbon fiber-reinforced thermoplastics) --- RSM (response surface methodology) --- ANOVA (Analysis of variance) --- C/TPU (carbon/polyurethane) --- image processing --- position control --- accuracy --- micromachines --- position compensation --- inverse conical perspective --- micromanufacturing --- manufacturing systems --- mechatronics --- FDM --- bimodulus materials --- standards --- finite element analysis (FEA) --- ABS --- anisotropy --- infill density --- layer orientation --- ASTM D638–14:2014 --- ISO 527–2:2012 --- grounding electrodes in two-layered soils --- step and touch potentials --- step potentials upper bound --- orthoses --- prostheses --- fused deposition modeling --- laminated object manufacturing --- selective laser sintering --- laser tracker --- Monte Carlo method --- verification --- green manufacturing --- sustainability metrics --- cleaner product life cycle --- material removal processes --- hybrid components --- light alloys --- magnesium --- aluminum --- drilling --- dry machining --- cold compressed air --- lubrication and cooling systems --- arithmetical mean roughness --- Ra --- average maximum height --- Rz --- repair and maintenance operations --- fused deposition modelling --- composites --- polymer injection moulding --- polyamide --- metal matrix composite --- Al-SiC --- microstructure --- machining --- cooling compressed air --- thrust force --- energy --- material removed rate --- PEEK-GF30 --- multi-response optimization --- sustainable manufacturing --- metrology --- industry 4.0 --- modeling and simulation --- quality in manufacturing --- technological and industrial heritage