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Functional coatings are cost-effective means to protect substrates from wear, corrosion, erosion, tribocorrosion, high temperature and high pressure in extreme environmental conditions. These are primarily manufactured through metal/ceramic powder deposition in a subsequent layer by layer fashion on the substrate materials. In all cases, the functional coatings need to be reliable for the intended application. The emerging techniques in 3D printing/additive manufacturing can be utilized to develop high-performance functional coatings. These methods provide geometrical precision, flexibility in geometrical complexity, customization of the coating layers, and reduce the raw materials waste, keeping the manufacturing cost low while addressing many of the technical barriers of conventional coating methods. With the rapid development of cutting-edge value-added technologies in aerospace, nuclear, military, space, and energy industry, 3D printing/additive manufacturing techniques will be major advantages. Novel functional coatings and 3D printing/additive manufacturing techniques will be critical to value-added components in the future development of technologies. The book provide an overview of the recent development in coating manufacturing techniques and potential to use in high-end engineering applications.
metal additive manufacturing --- nickel-based alloy --- microstructure --- cooling effect --- laser cladding --- TiC --- microstructure control --- wear behavior prediction --- ductile materials --- dislocation density --- microstructure and recrystallization --- cold gas dynamic spray --- molecular dynamics --- Ti coating --- cyclic potentiodynamic polarization (CPP) test --- hysteresis loop --- wear --- additive manufacturing --- Inconel 718 --- friction --- tribocorrosion --- corrosion --- H13 steel --- thermal stress cycle --- numerical simulation --- unstable alternating thermal stress --- residual stress --- n/a
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Functional coatings are cost-effective means to protect substrates from wear, corrosion, erosion, tribocorrosion, high temperature and high pressure in extreme environmental conditions. These are primarily manufactured through metal/ceramic powder deposition in a subsequent layer by layer fashion on the substrate materials. In all cases, the functional coatings need to be reliable for the intended application. The emerging techniques in 3D printing/additive manufacturing can be utilized to develop high-performance functional coatings. These methods provide geometrical precision, flexibility in geometrical complexity, customization of the coating layers, and reduce the raw materials waste, keeping the manufacturing cost low while addressing many of the technical barriers of conventional coating methods. With the rapid development of cutting-edge value-added technologies in aerospace, nuclear, military, space, and energy industry, 3D printing/additive manufacturing techniques will be major advantages. Novel functional coatings and 3D printing/additive manufacturing techniques will be critical to value-added components in the future development of technologies. The book provide an overview of the recent development in coating manufacturing techniques and potential to use in high-end engineering applications.
Technology: general issues --- metal additive manufacturing --- nickel-based alloy --- microstructure --- cooling effect --- laser cladding --- TiC --- microstructure control --- wear behavior prediction --- ductile materials --- dislocation density --- microstructure and recrystallization --- cold gas dynamic spray --- molecular dynamics --- Ti coating --- cyclic potentiodynamic polarization (CPP) test --- hysteresis loop --- wear --- additive manufacturing --- Inconel 718 --- friction --- tribocorrosion --- corrosion --- H13 steel --- thermal stress cycle --- numerical simulation --- unstable alternating thermal stress --- residual stress
Choose an application
Functional coatings are cost-effective means to protect substrates from wear, corrosion, erosion, tribocorrosion, high temperature and high pressure in extreme environmental conditions. These are primarily manufactured through metal/ceramic powder deposition in a subsequent layer by layer fashion on the substrate materials. In all cases, the functional coatings need to be reliable for the intended application. The emerging techniques in 3D printing/additive manufacturing can be utilized to develop high-performance functional coatings. These methods provide geometrical precision, flexibility in geometrical complexity, customization of the coating layers, and reduce the raw materials waste, keeping the manufacturing cost low while addressing many of the technical barriers of conventional coating methods. With the rapid development of cutting-edge value-added technologies in aerospace, nuclear, military, space, and energy industry, 3D printing/additive manufacturing techniques will be major advantages. Novel functional coatings and 3D printing/additive manufacturing techniques will be critical to value-added components in the future development of technologies. The book provide an overview of the recent development in coating manufacturing techniques and potential to use in high-end engineering applications.
Technology: general issues --- metal additive manufacturing --- nickel-based alloy --- microstructure --- cooling effect --- laser cladding --- TiC --- microstructure control --- wear behavior prediction --- ductile materials --- dislocation density --- microstructure and recrystallization --- cold gas dynamic spray --- molecular dynamics --- Ti coating --- cyclic potentiodynamic polarization (CPP) test --- hysteresis loop --- wear --- additive manufacturing --- Inconel 718 --- friction --- tribocorrosion --- corrosion --- H13 steel --- thermal stress cycle --- numerical simulation --- unstable alternating thermal stress --- residual stress --- n/a
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This Special Issue of the Manufacturing Engineering Society 2019 (SIMES-2019) has been launched as a joint issue of the journals Applied Sciences and Materials. The 10 contributions published in this Special Issue of Applied Sciences present cutting-edge advances in the field of manufacturing engineering, focusing on production planning, sustainability, metrology, cultural heritage, and materials processing, with experimental and numerical results. It is worth mentioning that the topic “production planning” has attracted a great number of contributions in this journal, due to their applicative approach.
History of engineering & technology --- 2D positioning control --- nanopositioning --- Halbach linear motors --- positioning uncertainty --- hyperspectral imaging --- pigment analysis --- cultural heritage --- conservation --- cultural management --- visual enhancement --- rock art --- cartography --- 3D printing --- additive manufacturing --- fused deposition modeling (FDM) --- minor surgery --- primary care --- surgical training --- initial population --- data mining --- multi-variety --- machine learning --- production planning --- capacity planning --- digital twin --- forecasting --- viable system model --- simulation --- system dynamics --- customer demand --- demand planning --- automotive --- military logistics --- lean management --- DMAIC --- VSM-VSD --- engineer-to-order --- order management process --- production planning and control --- maintenance management --- order-to-delivery --- agent-based simulation --- metallurgical industry --- Inconel 718 --- Inco718 --- springback --- bauschinger --- autoform --- stack drilling --- CFRP/CFRP laminates --- multiple sensor monitoring --- tool wear evaluation --- dry turning --- surface roughness --- microhardness --- UNS A97075 --- aluminum alloys --- forming --- machining --- metrology --- technological and industrial heritage --- industry 4.0 --- green manufacturing
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This book is an exciting collection of research articles that offer a unique view into the fast developing field of metal additive manufacturing, providing insights into this advanced manufacturing technology. The articles span recent advances in metal AM technologies, and their application to a wide range of metals, exploring how the processing parameters offer unique material properties. This book encapsulates the state of the art in this rapidly evolving field of technology and will be a valuable resource for researchers in the field, from Ph.D. students to professors, and through to industrial end users.
Technology: general issues --- additive manufacturing --- laser powder bed fusion --- A357.0 --- mechanical performance --- Laser powder bed fusion --- selective laser melting --- SKD61 tool steel --- nanoindentation --- strain-rate sensitivity --- nonhorizontal suspension structure --- boundary remelting --- surface roughness --- forming accuracy --- Ti–6Al–4V alloy --- metallurgical quality --- mechanical properties --- aluminum alloys --- high-temperature deformation --- microstructure --- selective laser melting (SLM) --- Ti alloy --- high temperature tensile --- erosion --- wear --- construction --- WAAM --- welding --- steel --- ESPI --- design --- powder bed fusion (PBF) --- Ti-6Al-4V --- phase transformation --- tensile --- 90W-7Ni-3Fe --- densification --- properties --- hyper-duplex stainless steel --- mechanical property --- corrosion resistance --- Alsi10Mg --- stress relieve --- Inconel 718 --- embrittlement --- titanium --- drilling --- chip geometry --- cutting forces --- hole quality --- DED --- laser --- thermal conductivity --- thermal diffusivity --- thermal modeling --- hot stamping --- AISI H13 --- plasma transferred arc --- processing conditions --- Hastelloy C-22 --- wire and arc additive manufacturing --- low-carbon high-strength steel --- anisotropy
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Introduction and Scope—During the last few decades, an enormous effort has been made to understand corrosion phenomena and their mechanisms, and to elucidate the causes that dramatically influence the service lifetime of metal materials. The performance of metal materials in aggressive environments is critical for a sustainable society. The failure of the material in service impacts the economy, the environment, health, and society. In this regard, corrosion-based economic losses due to maintenance, repair, and the replacement of existing structures and infrastructure account for up to 4% of gross domestic product (GDP) in well developed countries. One of the biggest issues in corrosion engineering is estimating service lifetime. Corrosion prediction has become very difficult, as there is no direct correlation with service lifetime and experimental lab results, usually as a result of discrepancies between accelerated testing and real corrosion processes. It is of major interest to forecast the impact of corrosion-based losses on society and the global economy, since existing structures and infrastructure are becoming old, and crucial decisions now need to be made to replace them. On the other hand, environmental protocols seek to reduce greenhouse effects. Therefore, low emission policies, in force, establish regulations for the next generation of materials and technologies. Advanced technologies and emergent materials will enable us to get through the next century. Great advances are currently in progress for the development of corrosion-resistant metal materials for different sectors, such as energy, transport, construction, and health. This Special Issue on the corrosion and protection of metals is focused on current trends in corrosion science, engineering, and technology, ranging from fundamental to applied research, thus covering subjects related to corrosion mechanisms and modelling, protection and inhibition processes, and mitigation strategies.
high interstitial alloy --- molybdenum --- pitting corrosion --- passive film --- Cu-Mg alloy --- conform --- surface nanocrystallization --- corrosion resistance --- corrosion --- spring steel --- shot peening --- Mott–Schottky analysis --- point defect --- alloy --- magnesium --- SEM-EDS --- EIS --- mass loss --- corrosion layers --- duplex stainless steel --- intergranular corrosion --- stress corrosion cracking --- CPT --- DL-EPR --- aluminum --- heat exchanger --- galvanic corrosion --- simulation --- polarization --- electrochemical impedance spectroscopy --- high velocity oxy fuel coatings --- iron aluminide --- titanium carbide --- atmospheric corrosion --- strain measurement --- mild steel --- corrosion product --- residual stress --- AC current density --- crystallographic texture --- intergranular and transgranular cracks --- brass --- CuZn36Pb2As --- CuZn21Si3P --- dezincification --- simulated drinking water --- long immersion --- mortar --- reinforcement --- lean duplex --- stainless steel --- chloride --- alkalinity --- microstructure --- anodic polarization --- ISO 9223 --- corrosivity categories --- predictive models --- archipelagic regions --- Canary Islands --- X70 steel --- stress corrosion cracking (SCC) --- slow strain rate tests (SSRT) --- electrochemical impedance spectroscopy (EIS) --- cathodic potentials --- Atmospheric corrosion --- corrosion rates --- exposure angle --- orientation angle --- carbon steel --- double loop electrochemical potentiokinetic reactivation (DL−EPR) --- sensitization --- ultrasonic nanocrystal surface modification (UNSM) --- Inconel 718 --- n/a --- Mott-Schottky analysis
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This book is an exciting collection of research articles that offer a unique view into the fast developing field of metal additive manufacturing, providing insights into this advanced manufacturing technology. The articles span recent advances in metal AM technologies, and their application to a wide range of metals, exploring how the processing parameters offer unique material properties. This book encapsulates the state of the art in this rapidly evolving field of technology and will be a valuable resource for researchers in the field, from Ph.D. students to professors, and through to industrial end users.
additive manufacturing --- laser powder bed fusion --- A357.0 --- mechanical performance --- Laser powder bed fusion --- selective laser melting --- SKD61 tool steel --- nanoindentation --- strain-rate sensitivity --- nonhorizontal suspension structure --- boundary remelting --- surface roughness --- forming accuracy --- Ti–6Al–4V alloy --- metallurgical quality --- mechanical properties --- aluminum alloys --- high-temperature deformation --- microstructure --- selective laser melting (SLM) --- Ti alloy --- high temperature tensile --- erosion --- wear --- construction --- WAAM --- welding --- steel --- ESPI --- design --- powder bed fusion (PBF) --- Ti-6Al-4V --- phase transformation --- tensile --- 90W-7Ni-3Fe --- densification --- properties --- hyper-duplex stainless steel --- mechanical property --- corrosion resistance --- Alsi10Mg --- stress relieve --- Inconel 718 --- embrittlement --- titanium --- drilling --- chip geometry --- cutting forces --- hole quality --- DED --- laser --- thermal conductivity --- thermal diffusivity --- thermal modeling --- hot stamping --- AISI H13 --- plasma transferred arc --- processing conditions --- Hastelloy C-22 --- wire and arc additive manufacturing --- low-carbon high-strength steel --- anisotropy
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Product miniaturization is a trend for facilitating product usage, enabling product functions to be implemented in microscale geometries, and aimed at reducing product weight, volume, cost and pollution. Driven by ongoing miniaturization in diverse areas, including medical devices, precision equipment, communication devices, micro-electromechanical systems and microsystems technology, the demands for micro metallic products have been tremendously increased. Such a trend requires the development of advanced technology for the micromanufacturing of metallic materials, with regard to producing high-quality micro metallic products that possess excellent dimensional tolerances, the required mechanical properties and improved surface quality. Micromanufacturing differs from conventional manufacturing technology in terms of materials, processes, tools, and machines and equipment, due to the miniaturization nature of the whole micromanufacturing system, which challenges the rapid development of micromanufacturing technology. Such a background has prompted and encouraged us to publish a scholarly book on the topic of the micromanufacturing of metallic materials, with the purpose of providing readers with a valuable document that can be used in the research and development of micromanufacturing technology. This book will be useful for both theoretical and applied research aimed at micromanufacturing technology, and will serve as an important research tool, providing knowledge to be returned to the community not only as valuable scientific literature, but also as technology, processes and productivities.
magnesium alloy --- equal channel angular pressing --- processing route --- miniaturized tensile tests --- slip systems --- twinning --- slow tool servo --- ultra-precision diamond turning --- micro lens arrays (MLAs) --- chatter mark --- forming method --- metallic glasses --- thermoplastic microforming --- ultrasonic vibration --- formability --- freeform optics --- tool path generation --- large aperture optics --- ultra-thin foil --- slip system evolution --- tensile process --- crystal plasticity --- numerical simulation --- grain orientation --- fine blanking --- metallic microgear --- finite element analysis --- electron backscatter diffraction --- critical fracture value --- packaging --- copper substrate --- micro-embossing --- micro-textures --- plasma printing --- micro-punch array --- screen printing --- AISI316 --- surface microstructure --- electrically-assisted rolling --- current density --- T2 copper foil --- additive manufacturing --- residual stress --- thermal stress --- distortion --- prevention --- modeling --- computation --- electrically assisted --- bio-inspired functional surface --- bulk metallic glass --- photolithography --- acoustic softening --- residual effect --- microthin sheet --- forming limit --- punch load --- cut surface quality --- optimum clearance --- blanking experimental --- finite element method analysis --- EDM --- surface --- optimization --- machining --- titanium --- difficult-to-cut material --- Inconel 718 alloy --- micro-drilling --- aspect ratio hole --- deionized water --- micromanufacturing --- metallic materials --- miniaturization --- micro products
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This Special Issue of the Manufacturing Engineering Society 2019 (SIMES-2019) has been launched as a joint issue of the journals Applied Sciences and Materials. The 10 contributions published in this Special Issue of Applied Sciences present cutting-edge advances in the field of manufacturing engineering, focusing on production planning, sustainability, metrology, cultural heritage, and materials processing, with experimental and numerical results. It is worth mentioning that the topic “production planning” has attracted a great number of contributions in this journal, due to their applicative approach.
2D positioning control --- nanopositioning --- Halbach linear motors --- positioning uncertainty --- hyperspectral imaging --- pigment analysis --- cultural heritage --- conservation --- cultural management --- visual enhancement --- rock art --- cartography --- 3D printing --- additive manufacturing --- fused deposition modeling (FDM) --- minor surgery --- primary care --- surgical training --- initial population --- data mining --- multi-variety --- machine learning --- production planning --- capacity planning --- digital twin --- forecasting --- viable system model --- simulation --- system dynamics --- customer demand --- demand planning --- automotive --- military logistics --- lean management --- DMAIC --- VSM-VSD --- engineer-to-order --- order management process --- production planning and control --- maintenance management --- order-to-delivery --- agent-based simulation --- metallurgical industry --- Inconel 718 --- Inco718 --- springback --- bauschinger --- autoform --- stack drilling --- CFRP/CFRP laminates --- multiple sensor monitoring --- tool wear evaluation --- dry turning --- surface roughness --- microhardness --- UNS A97075 --- aluminum alloys --- forming --- machining --- metrology --- technological and industrial heritage --- industry 4.0 --- green manufacturing
Choose an application
Introduction and Scope—During the last few decades, an enormous effort has been made to understand corrosion phenomena and their mechanisms, and to elucidate the causes that dramatically influence the service lifetime of metal materials. The performance of metal materials in aggressive environments is critical for a sustainable society. The failure of the material in service impacts the economy, the environment, health, and society. In this regard, corrosion-based economic losses due to maintenance, repair, and the replacement of existing structures and infrastructure account for up to 4% of gross domestic product (GDP) in well developed countries. One of the biggest issues in corrosion engineering is estimating service lifetime. Corrosion prediction has become very difficult, as there is no direct correlation with service lifetime and experimental lab results, usually as a result of discrepancies between accelerated testing and real corrosion processes. It is of major interest to forecast the impact of corrosion-based losses on society and the global economy, since existing structures and infrastructure are becoming old, and crucial decisions now need to be made to replace them. On the other hand, environmental protocols seek to reduce greenhouse effects. Therefore, low emission policies, in force, establish regulations for the next generation of materials and technologies. Advanced technologies and emergent materials will enable us to get through the next century. Great advances are currently in progress for the development of corrosion-resistant metal materials for different sectors, such as energy, transport, construction, and health. This Special Issue on the corrosion and protection of metals is focused on current trends in corrosion science, engineering, and technology, ranging from fundamental to applied research, thus covering subjects related to corrosion mechanisms and modelling, protection and inhibition processes, and mitigation strategies.
History of engineering & technology --- high interstitial alloy --- molybdenum --- pitting corrosion --- passive film --- Cu-Mg alloy --- conform --- surface nanocrystallization --- corrosion resistance --- corrosion --- spring steel --- shot peening --- Mott-Schottky analysis --- point defect --- alloy --- magnesium --- SEM-EDS --- EIS --- mass loss --- corrosion layers --- duplex stainless steel --- intergranular corrosion --- stress corrosion cracking --- CPT --- DL-EPR --- aluminum --- heat exchanger --- galvanic corrosion --- simulation --- polarization --- electrochemical impedance spectroscopy --- high velocity oxy fuel coatings --- iron aluminide --- titanium carbide --- atmospheric corrosion --- strain measurement --- mild steel --- corrosion product --- residual stress --- AC current density --- crystallographic texture --- intergranular and transgranular cracks --- brass --- CuZn36Pb2As --- CuZn21Si3P --- dezincification --- simulated drinking water --- long immersion --- mortar --- reinforcement --- lean duplex --- stainless steel --- chloride --- alkalinity --- microstructure --- anodic polarization --- ISO 9223 --- corrosivity categories --- predictive models --- archipelagic regions --- Canary Islands --- X70 steel --- stress corrosion cracking (SCC) --- slow strain rate tests (SSRT) --- electrochemical impedance spectroscopy (EIS) --- cathodic potentials --- Atmospheric corrosion --- corrosion rates --- exposure angle --- orientation angle --- carbon steel --- double loop electrochemical potentiokinetic reactivation (DL−EPR) --- sensitization --- ultrasonic nanocrystal surface modification (UNSM) --- Inconel 718
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