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This book presents an unconventional and largely unknown technology, which is able to micro-machine at relatively low cost glass, polymers and other materials. This process is called Spark Assisted Chemical Engraving (SACE), or Electro Chemical Discharge Machining (ECDM). First presented in 1968 in Japan by Kurafuji and Suda, this technology was studied essentially in the academic world and mainly applied for micro-fluidic devices. This book explains the fundamentals of SACE, promotes the technology, and encourages researchers and engineers from industry to use it for their specific applications. Therefore, the book, after presenting in details the fundaments of SACE (in particular the Electrochemical Discharges), deals mainly with practical aspects of implementing the machining technology. The book is written so that researchers from fields other than micro-technology (e.g., from life science) will be able to build a simple machining set-up, together with his mechanical work-shop, for individual needs. Topics include: micro- and electrochemical discharge machining (including glass), microfluidics, non-conventional manufacturing, electrochemical discharges, biocompatibility, and anode effects Provides applicable information for engineers in industry dealing with micromachining of glass, polymers, and ceramics Covers a range of microfluidic devices (including micro-TAS) with applications in various fields like chemistry and life sciences.
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Micromachining. --- Electrochemical cutting. --- Density currents. --- Convection, Gravitational --- Currents, Density --- Gravitational convection --- Jets --- Mixing --- Turbulence --- Electrochemical machining --- Chemical milling --- Machining --- Metal-cutting
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Micro-machining is an advanced manufacturing technique of growing importance, and adoption of micro-machining using electrochemical discharges (Micro-ECDM) has increased steadily in recent years. Among new developments is the interest of industry in Micro-ECDM. However, the potential of the technology is not being fully utilized and there is no comprehensive reference book available today covering it. Micromachining Using Electrochemical Discharge Phenomenon, Second Edition fills this gap. It is unique in its detailed coverage of all aspects of the Micro-ECDM process, as well as Spark Assiste
Electric discharges -- Industrial applications. --- Electrochemical cutting. --- Micromachining. --- Plasma etching. --- Mechanical Engineering --- Engineering & Applied Sciences --- Mechanical Engineering - General --- Machining --- Electrochemical machining --- Chemical milling --- Metal-cutting
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Micro-machining is an advanced manufacturing technique of growing importance, and adoption of micro-machining using electrochemical discharges (Micro-ECDM) has increased steadily in recent years. Among new developments is the interest of industry in Micro-ECDM. However, the potential of the technology is not being fully utilized and there is no comprehensive reference book available today covering it. Micromachining Using Electrochemical Discharge Phenomenon, Second Edition fills this gap. It is unique in its detailed coverage of all aspects of the Micro-ECDM process, as well as Spark Assisted Chemical Engraving (SACE). As such, it covers technologies such as chemical etching, micro-drilling, and other material removal mechanisms, high aspect ratio machining, design and construction of the machining apparatus, and a wide range of applications. The new edition compares Micro-ECDM and SACE with other micromachining technologies such as laser machining and traditional EDM. ECDM is used for machining of electrically non-conductive materials. Micro-ECDM/SACE is mainly applied to glass and the book focuses on glass, but the authors also present new results on other materials such as ceramics. In addition, techniques to modify material properties for the machining process are explained. The authors discuss machining strategies including the latest developments in micro-texturing of glass micro-channels and reports on developments in controlling and analysis aspects of machining. This book is a unique reference for engineers and industrial researchers involved in development, design and use of micromachining, chemical micro-drilling or chemical engraving techniques and equipment.
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