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Dissertation
Experimental investigation on the formation of ice/surface interphases
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Year: 2022 Publisher: Leuven KU Leuven. Faculteit Ingenieurswetenschappen

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The formation and accumulation of ice on surfaces causes failures of industrial devices and facilities as well as domestic appliances. Solving these problems often requires energy-intensive and environmentally unfriendly de-icing methods. In order to eliminate the need for de-icing, passive hydrophobic/icephobic surfaces have been developed in recent years. Icephobic surfaces could be described as surfaces with low ice adhesion, enabling naturally present forces such as gravity or aerodynamic drag to remove the ice layer. Furthermore, a good icephobic surface should minimize ice accretion on the surface as well. Unfortunately, the reliability and durability of currently available icephobic surfaces are extremely limited since our understanding of the physics of icing is incomplete. Designing durable icephobic surfaces remains highly challenging and is currently unresolved. Besides, the complex phase change phenomena occurring at the water-substrate interface during freezing are still not clear, mainly due to a lack of characterization techniques to investigate an optically non-accessible interface: as an example, the mechanism for crack initiation and propagation, which is underpinning ice release from a surface, is poorly understood. As such, novel strategies should be developed that allow to better understand the mechanisms controlling the icing processes and provide new insights into the ice-surface interface. This Master Thesis introduces freezing X-ray Computed Tomography (XCT) as a novel characterization technique. The addition of an in-situ cooling stage, which was developed in-house, paves the way to explore an uncharted territory of icephobicity. While XCT has already been used to study the wettability of, for example, textiles and polymers, without the need for peripheral equipment within the system. Performing XCT in a temperature-controlled environment below 0°C is, however, still very uncommon. In most studies, the focus has only been on the ice entity itself, but, the ice-surface interface has not been thoroughly considered. Freezing XCT can drastically improve the way interfaces between supposedly icephobic surfaces and ice are characterized. Using freezing XCT on a surface with a frozen droplet, information on the three-dimensional shape, interface and internal structure (porosity) can be obtained, both qualitatively and quantitatively. The preliminary results illustrate that ice porosity is surface dependent. Currently, however, there is a gap in the state-of-the-art of anti- and de-icing techniques with regards to ice porosity. This is likely due to the lack of a technique that allows 3D quantitative analysis of porosity and the added complexity of taking porosity into account while modelling. In recent years, the interest in ice porosity and its effects is gradually increasing, indicating that porosity could be of great interest for various applications. Currently, it is shown that porosity influences the mechanical, optical, aerodynamic, and thermal properties of ice and could potentially be used to restore the Cassie-Baxter state, hence the importance of characterizing porosity to obtain a better understanding of the underlying mechanisms controlling ice adhesion. It will not only lead to a more comprehensive and fundamental view on icing but also to the development of novel ways to engineer icephobic coatings. XCT is expected to play a key role by characterizing the internal microstructure of ice droplets.

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Dissertation
Design of Thermally Insulating Silica Aerogel-Plaster Composites
Authors: --- ---
Year: 2019 Publisher: Leuven KU Leuven. Faculteit Ingenieurswetenschappen

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In this thesis, bi-layered aerogel-plaster composite boards for thermal building insulation are produced. The influence of four design parameters of the bi-layered boards on their overall density, thermal conductivity, compressive strength and three-point bending strength was determined using a 24-1 fractional factorial design of experiments with the fraction of aerogel within an aerogel containing layer being varied between 35 and 70 vol% to lower the cost of the investigated boards and to retain a decent strength. The surfactant solution used to disperse the aerogel in the plaster mixture was found to cause cracking during drying of the boards above a threshold concentration. The influence of the surfactant solution on the setting behaviour of the plaster was characterized by monitoring the setting behaviour using electrical resistivity measurements. X-ray diffraction was performed on the hemihydrate powder as well as on the aerogel-containing layers of the finished boards. It showed that setting process was completed for the finished aerogel-gypsum boards and that the hemihydrate powder did not contain a fraction of anhydrite. Investigation of the fracture surfaces using scanning electron microscopy showed a change in gypsum crystal shape upon the addition of aerogel and surfactant solution. Fractional factorial analysis of the overall density, thermal conductivity, compressive strength and three-point bending strength showed that the thickness of the aerogel-plaster composite layer in the bi-layered boards was the most important factor for all properties. Furthermore, either the surfactant solution or the aliasing combined effect of thickness of the aerogel containing layer, had a significant effect on the thermal conductivity. The bending strength was found to be significantly decreased upon addition of aerogel granules.

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Dissertation
Surface Tension of liquid Al-Ni alloys using Molecular Dynamics
Authors: --- ---
Year: 2021 Publisher: Leuven KU Leuven. Faculteit Ingenieurswetenschappen

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This work presents a study on the surface tension of liquid Al-Ni alloys. These materials are of interest since they are widely used as structural materials at high temperature. To accurately predict the microstructure of these alloys it is necessary to accurately know their surface tension as it plays a significant role in heat transfer during solidification. Obtaining adequate values of surface tension for this system is not a simple task as these alloys present the formation of clusters at certain compositions which dramatically influences surface tension. The Compound Forming Model (CFM) has been proposed by previous authors to attempt to explain the influence of these clusters in surface tension. The use of this model to explain the surface tension behaviour of Al-Ni alloys has been obstructed, however, by experimental limitations, deficient thermodynamic data, and the suitability of the model itself. This work attempted to overcome some of these limitations by using Molecular Dynamics (MD). By comparing the obtained results from MD simulations with those of an equivalent system without clusters, it was possible to infer the role of clusters in Al-Ni surface tension. It was found that these clusters increase surface tension by decreasing the Al content at the surface. They achieve this reduction in Al content at the surface by trapping Al atoms and hindering their travel to the surface.

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Dissertation
Plasma activation of titanium for antimicrobial coatings
Authors: --- --- ---
Year: 2023 Publisher: Leuven KU Leuven. Faculteit Ingenieurswetenschappen

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Abstract During the course of this master’s thesis, the deposition of a homogenous polymer layer on the surface of titanium (Ti) was investigated, which is capable of chemically anchoring bioactive molecules for antimicrobial applications, this way preventing post-surgery infections of orthopedic and dental implants. The deposition of the polymer layer was done using 3 (mercaptopropyl)trimethoxysilane (3 MPS) monomer precursor enriched with thiol functional groups via a dielectric barrier discharge (DBD) atmospheric plasma. Model proteins, bovine serum albumin (BSA) and bioactive molecules, deoxyribonuclease I (DNase I) were attached to the polymer layer through the thiol functional groups by creating double disulfide bonds with the cysteine amino acid sequence found in the peptides. The deposition of the biomolecules was done by classical dipping method and by alternating current electrophoretic deposition (AC – EPD), which is a state-of-the-art deposition technique. First, a trial-and-error approach was used to optimize the process parameters of the plasma activation (PA) and plasma polymerization (PP) processes. The surface properties of the processed samples were characterized by surface topography and surface wettability measurements. The final polymer layer was considered homogenous until a slight deviation in surface properties was observed. Following the optimization of the plasma treatment parameters, the polymer layer underwent additional characterization regarding its surface morphology and surface physio-chemistry. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) measurements showed a homogenous deposition of the polymer layer, with a thickness of ~ 35 nm. Fourier-transform infrared spectroscopy confirmed the presence of monomer related bonds. Next, the attachment of a model protein (i.e. BSA) was measured using adsorption kinetic measurements. The results of the assessment indicated that the adsorption of the BSA molecules was faster and lasted longer on the polymer coated samples compared to the non-coated ones. SEM images supported the results, which were obtained with the adsorption kinetic measurements as the protein layer was observed. Lastly, the enzyme activity of the DNase I coatings on Ti substrates deposited by AC – EPD was tested quantitatively. The superiority of the polymer coated samples was proved once again, showing a 20-fold difference in enzyme activity compared to the non-coated samples when using the dipping technique. While the polymer coated samples demonstrated enhanced capabilities in attaching biomolecules to the Ti substrate surfaces, the AC – EPD deposition was not entirely successful. Future optimization of the process parameters could focus on further optimizing the experiments to achieve a more effective antimicrobial coating on Ti.

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Dissertation
Predicting the Structure and Thermal Conductivity of Silica Aerogels by Molecular Dynamics Simulations

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Silica aerogels are nanoporous glasses that exhibit extremely low thermal conductivities due to their intricate three-dimensional porous network and low densities. They are promising candidates for isolating applications. However, their high prices, brittleness and strongly deviating thermal properties in commercially available aerogels hold back their breakthrough in mass-market. The last problem is strongly linked with their nanostructure. In this study, Molecular Dynamics simulations were used to generate silica aerogels, structurally characterize them and compute their thermal conductivity coefficients. Aerogels were created with densities in the range of 0.15−0.29 g/cm^3. These values are lower than ever thermally tested before using Molecular Dynamics and are close to optimal performing experimental aerogels. The Wolf-BKS force field was used due to its ability to generate realistic aerogel structures and its computational efficiency compared with other force fields. Starting from a -cristobalite crystal of 1.536 million atoms, a custom negative pressure rupturing technique with two-stage intermediate relaxation was implemented to reach low densities resulting in meta-stable aerogels with system sizes ranging from 55.5 nm to 67.6 nm. Besides pore size distribution, pore surface area density, degree of anisotropy, fractal dimension number, a novel structural characteristic was computed: the skeletal (silica backbone) thickness distribution. For this, voxilized image slices of the structure were generated and analyzed with CT-scan software; CTAn. The average skeletal size and fractal dimensions were directly proportional to the aerogels density and ranged from 3.0 nm to 4.1 nm and 2.025 to 2.125 respectively. The average pore size was found to be inversely proportional with the density and ranged from 12.0 nm to 14.0 nm. Compared to optimal performing experimental aerogels, the pore sizes and skeletal thicknesses of the modelled structures were slightly higher. Reverse Non-Equilibrium Molecular Dynamics simulations were performed to compute thermal conductivities. Due to the large system size, the heat transport through the system takes millions of timesteps to reach steady state. For this reason, the simulated temperature profiles during transient state were compared with numerically calculated (solving the first order heat transfer differential equation) temperature profiles in order to compute the thermal conductivity coefficients. This resulted in a power law of λ = 0.20ρ^1.27 with λ the thermal conductivity coefficients ranging from 0.0177 − 0.0427 W/mK and ρ the densities of the aerogel structures.

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Dissertation
Modelling of ice adhesion at the nanoscale
Authors: --- ---
Year: 2022 Publisher: Leuven KU Leuven. Faculteit Ingenieurswetenschappen

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Ice, a ubiquitous natural phenomenon, often brings a negative impact on normal human life. Examples such as blade damages, traffic difficulties and power shortages caused by icing facilities are usually severe and even fatal to human lives. A widely accepted process to prevent the ice accumulation on materials is to cover them with passive coatings, which is popular due to its low costs and good feasibility. In order to produce coatings with reliable de-icing performance, it is essential to understand the mechanism of de-icing and what factors control the de-icing performance. As a method for studying the characteristics of nanoscale materials as well as seeking icephobic materials, molecular simulation has the advantages of convenience, high efficiency and low cost. Previous researches in this field usually focused on modelling and investigating the nucleation efficiency of ice on different substrates. However, most studies only focus on the behaviours of ice on specific substrate materials under static states, without discussing the dynamic behaviours between them and drawing a universal conclusion. Hence, in this study, molecular dynamics simulations produced by Large-scale Atomic/Molecular Massively Parallel Simulator (LAMMPS) were performed to investigate the general mechanism of making materials easier to remove ice, accompanied by the discussion of dynamic behaviours between the materials and ice. The first part of simulations was performed to explore the most stable ice orientation among basal face, prism face and secondary prism face. More simulations were carried out to understand the relationship between ice adhesion and wettability, including simulations with static substrates and substrates with moving atoms. Lastly, the influence of surface patterning is was discussed among line patterns and point patterns. The first part of simulation results shows that the basal face has the highest system energy, indicating that the ice should stay in the form of basal face as it is the most stable ice orientation. Thus, the following simulations are all carried on with ice in basal face. Subsequent simulations demonstrate that higher contact angles between substrates and water result in lower ice adhesion. Whether atoms move in the substrate does not have noticeable influences on the results of contact angle. On the other hand, a significant difference was witnessed in ice adhesion results, and a much larger strength was observed in the moving atoms substrate. Hence, simulations on a "static" substrate do not always represent the true behaviours between ice and materials. The Final part of simulations suggests that the geometry of patterns does not affect the ice adhesion behaviour. To sum up, based on the molecular dynamics simulation results produced by LAMMPS, materials with low hydrophobicity are thought to be better candidates for producing passive or de-icing coatings. Furthermore, atoms in it are better to have a strict interaction to restrict the moving of atoms as to mimic the "static" substrate.

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Dissertation
Fracture mechanisms of Ni-Al interfaces using nanoscale molecular dynamics simulations
Authors: --- ---
Year: 2021 Publisher: Leuven KU Leuven. Faculteit Ingenieurswetenschappen

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Aluminising of Nickel is one of the most prominent thermo-chemical coating processes to impart corrosion resistance to Nickel. In addition to the study of imparted chemical properties, it is essential to understand the mechanical behaviour of the interface of the surface-treated structure that determines the performance of the component. In the current research, molecular dynamics simulations are performed to study the interfacial behaviour of the Ni-Al bimetallic structure using the embedded-atom method (EAM) potential. The role of inter-diffusion and reactivity of Ni-Al bimetallic structure on exposure to different solution annealing times at 1000 K are investigated. This results in significant diffusion and phase transformation. The first intermetallic formed at interface under given heat treatment conditions is Al3Ni. It is observed that increasing annealing time increases the diffusion of Ni into Al. A comprehensive study on the mechanical behaviour of pure Al, pure Ni and the Ni-Al bimetallic structures (after heat treatments) under tensile and shear loading conditions are performed. The tests are conducted at 300 K at a constant strain rate. The study presents insights into deformation mechanisms during the tensile and shear tests. The major deformation mechanisms in pure Al and Ni are slip by Shockley partials with some elementary twinning and twinning respectively in both tensile and shear loading conditions. On the deformation of the Ni-Al system, the fracture is observed in pure Al and Al-rich regions indicating the higher strength and load-transferability of the interface. The dominant dislocations are Shockley partials and stair-rod in both the loading conditions. Ni-Al interfacial models exhibit a yield point phenomenon under tensile deformation. The tensile and shear strengths are observed to be improved with increasing diffusion of Ni into Al.

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Dissertation
Nanomaterials for better Li ion batteries: Nanoscale modelling of the wrapping process of graphene by titanium dioxide nanorods
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Year: 2018 Publisher: Leuven KU Leuven. Faculteit Ingenieurswetenschappen

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This thesis is in cooperation with H. Modarres who comes from Nanomanufacturing Research Group of University of Cambridge and the goal of this thesis is to provide a better understanding of nanomaterial manufacture process by playing a series of molecular dynamics (MD) simulations. H. Modarres et al. [1] successfully synthesized the sodium titanate nanorods (Na_2 Ti_3 O_7) wrapped by reduced graphene oxide sheets (rGO) and then achieved TiO_2 nanorods with the rGO wrapping around it in the experiment which are used as the anode material of the lithium ion batteries. The scrolls own the interior cavities providing an ideal ion-transfer channel for the lithium ion transport. However, the formation mechanism of such scrolls is still unknown while MD simulation can provide a good way to study the nanoscale formation process. Therefore, nanoscale modelling of the wrapping process of graphene by titanium dioxide nanorods is studied in this thesis. In the first part of the simulation, Material Studio (MS) is used to simulate Na_2 Ti_3 O_7 nanorods with graphene sheets system and since no one hasn’t been use MS to model Na_2 Ti_3 O_7 nanorods so the force field validation for Na_2 Ti_3 O_7 nanorods is reviewed. After that, the TiO_2 nanorods with graphene sheets system is mainly investigated by LAMMPS. Specifically, chapter 6 elaborates on the wrapping process of graphene sheets with different crystal structure of TiO_2 nanorods, chapter 7 investigates the influence of different lengths of TiO_2 nanorods on the wrapping process with nanorods having an anatase structure, chapter 8 explains the wrapping process of multilayer graphene sheets with anatase nanorods and the bending stiffness of multilayer graphene sheets is characterised. Chapter 9 focuses on the study of wrapping process of defective graphene sheets with anatase nanorods. Finally, the competition of the interaction energy between the nanorods and the graphene sheets is found to play a significant role in the wrapping process. Adjusting the parameters of the nanorods like length or radius can have an effect on the wrapping process. For defective graphene sheets, the wrapping process is not only controlled by the interaction energy but also affected by the physical obstacles.

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Dissertation
Modelling of CNT Forests
Authors: --- --- ---
Year: 2018 Publisher: Leuven KU Leuven. Faculteit Ingenieurswetenschappen

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Showing promising thermal, mechanical and electrical properties, more and more microstructures based on carbon nanotubes (CNTs) are manufactured. The controllable, precise and cost-effective fabrication of these microstructures remains however an ongoing challenge. Among all methodologies, the capillary densification of patterned CNT forests has been considered as one effective way to manufacture different complex microstructures like honeycombs, films and fibers. Nevertheless, the detailed mechanisms driving this densification process of CNT forests are still unknown and the effective production of desired densified CNT microstructures is hindered. Experimental investigations are very labor-intensive and anyway bring an incomplete view as the dynamics of the densification process is very difficult to observe and characterize. In this master thesis, coarse-grained molecular dynamics simulations of CNT forests with different geometries are performed to model the capillary densification process. A detailed analysis of the densification dynamics is performed to shed lights on the underlying mechanisms controlling the agglomeration process. It is predicted that geometry features of individual CNTs and CNT forests have huge impacts on the final densified structures. Different densification behaviors are observed when the height of individual CNTs and spacing between individual CNTs are varied, in agreement with experimental observations. The simulation results are consistent with experimental works and permit to acquire an in-depth understanding of the capillary densification process of CNT forests. This is invaluable to optimize the aggregation process and pave the way to the modelling of more advanced CNT microstructures. Meanwhile, the methodology developed in this project is considered promising to be used in modelling other self-assembly processes.

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Dissertation
Wetting Dynamics of Liquid Polymers
Authors: --- --- ---
Year: 2019 Publisher: Leuven KU Leuven. Faculty of engineering science

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'Everything flows and nothing abides'. This quote from the Greek philosopher Heraclitus is the motto of a branch of science and technology called 'dynamic wetting'. To be specific, when a liquid is placed in contact with a solid substrate, the liquid front advances spontaneously towards equilibrium due to the out-of-balance Young's force. As the liquid spreads, the dynamic contact angle relaxes to equilibrium state. In this framework, this doctoral dissertation discusses the physico-chemical aspects of the wetting dynamics of liquid polymers in contact with flat substrates and fibers. Since the wetting behavior of molten drops of thermoplastic polymers is important in the processing of fiber-reinforced polymer composites and the ability of classical theories of dynamic wetting like the hydrodynamic approach (HD) and molecular-kinetic theory (MKT) to model molten polymers is unknown, we therefore investigated the spreading dynamics of polypropylene (PP), poly(vinylidene fluoride) (PVDF) and maleic anhydride-grafted polypropylene (MAPP) on flat glass substrates between 200°C and 260 °C. These polymers were chosen based on the fact that they have different physicochemical interactions with glass. The viscosities and surface tensions of these molten polymers were obtained by rheological measurements and the pendant drop method at different temperatures. Besides, the chemical interaction between MAPP and the glass substrate was validated by performing Fourier-Transform Infrared Spectroscopy-Attenuated Total Reflection experiments. In terms of spreading dynamics, it was evidenced that both HD and MKT showed excellent fitting agreements with the experimental data and the corresponding fitting parameters were meaningful, indicating that both models are relevant here. This triggered a question about the identification of the dominant energy dissipation channel for spreading dynamics of molten polymers on a flat substrate. Next, a fiber substrate was used to uncover the dominant channel of dissipation for liquid polymers as the fiber geometry enhances the difference between the HD and MKT and therefore helps to distinguish between the dissipation regimes. Two types of polydimethylsiloxane (PDMS) with kinematic viscosities of 5 mm2/s (PDMS5) and 500 mm2/s (PDMS500) were selected as model liquids and a series of mixtures with different mass ratios were prepared. The dynamics of the capillary rise of PDMS mixtures on a fiber were studied, and the MKT and HD regimes were distinguished by their scaling laws. Besides, the MKT/HD transition of the PDMS mixtures was compared to the one of pure PDMS liquids. The MKT/HD transition of PDMS mixtures moved to a higher viscosity regime and we hypothesized that a surface segregation mechanism controlled this shift. Finally, the transition interval between the MKT and HD regimes was further explored. Two types of PDMS liquids with kinematic viscosities of 20 mm2/s (PDMS20) and 50 mm2/s (PDMS50) at room temperature were selected. The capillary rise of these two liquids around a fiber was studied at different temperatures and the existence of a sharp transition between the MKT and HD regimes was demonstrated. Within this sharp transition region, the fiber roughness played an important role in the identification of the dominant channels of dissipation. Beyond this sharp transition region, the identification of the dominant channels of dissipation was not affected by the fiber roughness. A liquid rim ahead of the apparent contact line was observed and proposed to account for the viscosity dependence of the channels of dissipation.

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