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This book describes improvements in the iron and steel making process in the past few decades. It also presents new and improved solutions to producing high quality products with low greenhouse emissions. In addition, it examines legislative regulations regarding greenhouse emissions all around the world and how to control these dangerous emissions in iron and steel making plants. .
Materials science. --- Manufacturing industries. --- Machines. --- Tools. --- Metals. --- Materials Science. --- Metallic Materials. --- Manufacturing, Machines, Tools. --- Steel industry and trade. --- Iron industry and trade. --- Greenhouse gas mitigation. --- Abatement of greenhouse gas emissions --- Emission reduction, Greenhouse gas --- Emissions reduction, Greenhouse gas --- GHG mitigation --- Greenhouse gas abatement --- Greenhouse gas emission reduction --- Greenhouse gas emissions reduction --- Greenhouse gas reduction --- Mitigation of greenhouse gas emissions --- Reduction of greenhouse gas emissions --- Ferrous metal industries --- Pollution prevention --- Metal trade --- Steel industry and trade --- Iron industry and trade --- Materials. --- Manufactures. --- Manufacturing, Machines, Tools, Processes. --- Manufactured goods --- Manufactured products --- Products --- Products, Manufactured --- Commercial products --- Manufacturing industries --- Engineering --- Engineering materials --- Industrial materials --- Engineering design --- Manufacturing processes --- Materials --- Metallic elements --- Chemical elements --- Ores --- Metallurgy
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This book combines the contributions of experts in the field to describe the behavior of various materials, micromechanisms involved during processing, and the optimization of cold-spray technology. It spans production, characterization, and applications including wear resistance, fatigue, life improvement, thermal barriers, crack repair, and biological applications. Cold spray is an innovative coating technology based on the kinetic energy gained by particles sprayed at very high pressures. While the technique was developed in the 1990s, industrial and scientific interest in this technology has grown vastly in the last ten years. Recently, many interesting applications have been associated with cold-sprayed coatings, including wear resistance, fatigue life improvement, thermal barriers, biological applications, and crack repair. However, many fundamental aspects require clarification and description.
Materials science. --- Surfaces (Physics). --- Interfaces (Physical sciences). --- Thin films. --- Tribology. --- Corrosion and anti-corrosives. --- Coatings. --- Materials --- Materials Science. --- Tribology, Corrosion and Coatings. --- Surfaces and Interfaces, Thin Films. --- Surface and Interface Science, Thin Films. --- Surfaces. --- Protective coatings. --- Coating compositions --- Coatings --- Corrosion and anti-corrosives --- Chemistry, inorganic. --- Physics --- Surface chemistry --- Surfaces (Technology) --- Inorganic chemistry --- Chemistry --- Inorganic compounds --- Materials—Surfaces. --- Surfaces (Physics) --- Films, Thin --- Solid film --- Solid state electronics --- Solids --- Thick films --- Surface coatings --- Coating processes --- Thin films --- Anti-corrosive paint --- Atmospheric corrosion --- Metal corrosion --- Metals --- Rust --- Rustless coatings --- Chemical inhibitors --- Chemistry, Technical --- Fouling --- Weathering --- Paint --- Protective coatings --- Waterproofing --- Friction --- Corrosion --- Deterioration --- Surfaces
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This book describes spark plasma sintering (SPS) in depth. It addresses fundamentals and material-specific considerations, techniques, and applications across a broad spectrum of materials. The book highlights methods used to consolidate metallic or ceramic particles in very short times. It highlights the production of complex alloys and metal matrix composites with enhanced mechanical and wear properties. Emphasis is placed on the speed of the sintering processes, uniformity in product microstructure and properties, reduced grain growth, the compaction and sintering of materials in one processing step, various materials processing, and high energy efficiency. Current and potential applications in space science and aeronautics, automation, mechanical engineering, and biomedicine are addressed throughout the book.
Sintering. --- Iron --- Powder metallurgy --- Isostatic pressing --- Metallurgy --- Materials. --- Surfaces (Physics). --- Metallic Materials. --- Characterization and Evaluation of Materials. --- Materials Engineering. --- Physics --- Surface chemistry --- Surfaces (Technology) --- Engineering --- Engineering materials --- Industrial materials --- Engineering design --- Manufacturing processes --- Materials --- Metals. --- Materials science. --- Engineering—Materials. --- Material science --- Physical sciences --- Metallic elements --- Chemical elements --- Ores
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This book describes the available technologies that can be employed to reduce energy consumption and greenhouse emissions in the steel- and ironmaking industries. Ironmaking and steelmaking are some of the largest emitters of carbon dioxide (over 2Gt per year) and have some of the highest energy demand (25 EJ per year) among all industries; to help mitigate this problem, the book examines how changes can be made in energy efficiency, including energy consumption optimization, online monitoring, and energy audits. Due to negligible regulations and unparalleled growth in these industries during the past 15-20 years, knowledge of best practices and innovative technologies for greenhouse gas remediation is paramount, and something this book addresses. Presents the most recent technological solutions in productivity analyses and dangerous emissions control and reduction in steelmaking plants; Examines the energy saving and emissions abatement efficiency for potential solutions to emission control and reduction in steelmaking plants; Discusses the application of the results of research conducted over the last ten years at universities, research centers, and industrial institutions.
Materials. --- Manufactures. --- Metallic Materials --- Manufacturing, Machines, Tools, Processes. --- Materials Engineering. --- Manufactured goods --- Manufactured products --- Products --- Products, Manufactured --- Commercial products --- Manufacturing industries --- Engineering --- Engineering materials --- Industrial materials --- Engineering design --- Manufacturing processes --- Materials --- Metals. --- Engineering—Materials. --- Metallic Materials. --- Metallic elements --- Chemical elements --- Ores --- Metallurgy
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This book describes the main approaches for production and synthesis of nanostructured metals and alloys, taking into account the fatigue behavior of materials in additive manufactured components. Depending on the material type, form, and application, a deep discussion of fatigue properties and crack behavior is also provided. Pure nanostructured metals, complex alloys and composites are further considered. Prof. Cavaliere’s examination is supported by the most up-to-date understanding from the scientific literature along with a thorough presentation of theory. Bringing together the widest range of perspective on its topic, the book is ideal for materials researchers, professional engineers in industry, and students interested in nanostructured materials, fracture/fatigue mechanics, and additive manufacturing. Describes in detail the relevance of nanostructures in additive manufacturing technologies; Includes sufficient breadth and depth on theoretical modelling of fatigue and crack behavior for use in the classroom; Identifies many open questions regarding different theories through experimental finding; Contextualizes the latest scientific results for readers in industry.
Mechanics. --- Mechanics, Applied. --- Statics. --- Nanotechnology. --- Materials science. --- Solid Mechanics. --- Mechanical Statics and Structures. --- Nanotechnology and Microengineering. --- Characterization and Evaluation of Materials. --- Material science --- Physical sciences --- Molecular technology --- Nanoscale technology --- High technology --- Engineering --- Mathematics --- Mechanics --- Mechanics, Analytic --- Physics --- Dynamics --- Equilibrium --- Applied mechanics --- Engineering, Mechanical --- Engineering mathematics --- Classical mechanics --- Newtonian mechanics --- Quantum theory --- Nanostructured materials. --- Nanomaterials --- Nanometer materials --- Nanophase materials --- Nanostructure controlled materials --- Nanostructure materials --- Ultra-fine microstructure materials --- Microstructure --- Nanotechnology
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Laser cladding is an additive manufacturing technology capable of producing coatings due to the surface fusion of metals. The selected powder is fed into a focused laser beam to be melted and deposited as coating. This allows to apply material in a selected way onto those required sections of complex components. The process main properties are the production of a perfect metallurgically bonded and fully dense coatings; the minimal heat affected zone and low dilution between the substrate and filler material resulting in functional coatings that perform at reduced thickness, so fewer layers are applied; fine, homogeneous microstructure resulting from the rapid solidification rate that promotes wear resistance of carbide coatings; near net-shape weld build-up requires little finishing effort; extended weldability of sensitive materials like carbon-rich steels or nickel-based superalloys that are difficult or even impossible to weld using conventional welding processes; post-weld heat treatment is often eliminated as the small heat affected zone minimizes component stress; excellent process stability and reproducibility because it is numerical controlled welding process. The typical applications are the dimensional restoration; the wear and corrosion protection; additive manufacturing. The wide range of materials that can be deposited and its suitability for treating small areas make laser cladding particularly appropriate to tailor surface properties to local service requirements and it opens up a new perspective for surface engineered materials. The main key aspect to be scientifically and technologically explored are the type of laser; the powders properties; the processing parameters; the consequent microstructural and mechanical properties of the processed material; the capability of fabrication of prototypes to rapid tooling and rapid manufacturing. Distills critical concepts, methods, and applications from leading full-length chapters, along with the authors’s own deep understanding of the material taught, into a concise yet rigorous graduate and advanced undergraduate text; Reinforces concepts covered with detailed solutions to illuminating and challenging industrial applications; Discusses current and future applications of laser cladding in additive manufacturing.
Metals. --- Manufactures. --- Engineering—Materials. --- Metallic Materials. --- Manufacturing, Machines, Tools, Processes. --- Materials Engineering. --- Manufactured goods --- Manufactured products --- Products --- Products, Manufactured --- Commercial products --- Manufacturing industries --- Metallic elements --- Chemical elements --- Ores --- Metallurgy --- Metal cladding. --- Lasers --- Industrial applications. --- Cladding, Metal --- Diffusion bonding (Metals) --- Metal coating --- Metals --- Finishing
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This book provides a detailed description of hydrogen production through water electrolysis. It starts with the theoretical description of the chemical, thermodynamic, and kinetic issues related to the electrolysis of water. The main available technologies and the ones under development are detailed from a technical and a scientific point of view. At the end of the book Dr. Cavaliere describes the main hydrogen applications and their contribution to the grand energy transition that is expected by the middle of the century. The book also examines the economic issues related to the transition toward the hydrogen society. Describes hydrogen production from renewable sources and its storage and transportation in a very efficient way; Discusses scaling of technologies up to gigawatt range; Details the limitations to be solved for the total introduction of hydrogen in the future society.
Hydrogen as fuel. --- Electrochemistry. --- Renewable energy sources. --- Fuel cells. --- Materials. --- Chemical engineering. --- Engines. --- Hydrogen Energy. --- Renewable Energy. --- Fuel Cells. --- Chemical Engineering. --- Engine Technology. --- Machinery --- Chemistry, Industrial --- Engineering, Chemical --- Industrial chemistry --- Engineering --- Chemistry, Technical --- Metallurgy --- Engineering materials --- Industrial materials --- Engineering design --- Manufacturing processes --- Direct energy conversion --- Electric batteries --- Electric power production from chemical action --- Electrochemistry --- Alternate energy sources --- Alternative energy sources --- Energy sources, Renewable --- Sustainable energy sources --- Power resources --- Renewable natural resources --- Agriculture and energy --- Chemistry, Physical and theoretical --- Hydrogen energy --- Fuel --- Materials --- Water --- Electrolysis.
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