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Book
Modeling and Simulation of Metallurgical Processes in Ironmaking and Steelmaking
Authors: --- ---
ISBN: 3036551549 3036551530 Year: 2022 Publisher: MDPI - Multidisciplinary Digital Publishing Institute

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Abstract

In recent years, improving the sustainability of the steel industry and reducing its CO2 emissions has become a global focus. To achieve this goal, further process optimization in terms of energy and resource efficiency and the development of new processes and process routes are necessary. Modeling and simulation have established themselves as invaluable sources of information for otherwise unknown process parameters and as an alternative to plant trials that involves lower costs, risks, and time. Models also open up new possibilities for model-based control of metallurgical processes. This Special Issue focuses on recent advances in the modeling and simulation of unit processes in iron and steelmaking. It includes reviews on the fundamentals of modeling and simulation of metallurgical processes, as well as contributions from the areas of iron reduction/ironmaking, steelmaking via the primary and secondary route, and continuous casting.

Keywords

Technology: general issues --- History of engineering & technology --- liquid metals --- bubble generation --- bubble size distribution --- porous plugs --- bubble deformation --- drag force --- lift force --- mathematical modelling --- computational fluid dynamic --- slag heat recovery --- heat exchanger --- drying --- slag energy content --- heat recovery technology --- RecHeat --- rotary kiln --- reduction process --- numerical simulation --- pre-reduction --- scrap preheating --- electric arc furnace --- continuous charging --- turbulence modelling --- RANS/LES/DNS --- inflow condition --- model validation --- model application --- energy demand --- regression --- artificial neural network --- Gaussian process regression --- Köhle formula --- evaluation model --- quantitative relationship --- scrap melting --- mass transfer coefficient --- steelmaking process --- direct current --- arc impingement --- arc gap --- gas density --- electric arc --- magneto hydrodynamics --- computational fluid dynamics --- real-time model --- estimation --- model predictive control --- steel refining --- mathematical modeling --- carbon composite briquette --- blast furnace ironmaking --- reaction kinetics --- coke saving --- direct reduction --- Midrex --- HYL --- Rist diagram --- energy consumption --- profile optimization --- modelling --- machine learning --- steelmaking --- fuzzy modelling --- evolving modelling --- continuous casting --- near net shape casting --- twin roll (Bessemer) casting --- horizontal single belt casting --- n/a --- Köhle formula


Book
Process Modeling in Pyrometallurgical Engineering
Authors: --- --- ---
Year: 2021 Publisher: Basel, Switzerland MDPI - Multidisciplinary Digital Publishing Institute

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Abstract

The Special Issue presents almost 40 papers on recent research in modeling of pyrometallurgical systems, including physical models, first-principles models, detailed CFD and DEM models as well as statistical models or models based on machine learning. The models cover the whole production chain from raw materials processing through the reduction and conversion unit processes to ladle treatment, casting, and rolling. The papers illustrate how models can be used for shedding light on complex and inaccessible processes characterized by high temperatures and hostile environment, in order to improve process performance, product quality, or yield and to reduce the requirements of virgin raw materials and to suppress harmful emissions.

Keywords

steelmaking --- oxygen consumption --- GPR --- prediction model --- secondary refining --- water model --- mixing time --- slag entrapment --- stainless steel slag --- heating time --- Cr2O3 --- spinel --- crystal size --- processing maps --- nickel-based alloy --- flow behavior --- arrhenius equation --- hearth --- drainage --- PCA --- analysis tool --- pattern --- tapholes --- blast furnace --- coke --- carbon solution loss --- numerical simulation --- pellet pile --- Discrete Element Method --- porosity distribution --- angle of repose --- coordination number --- bubble motion --- interfacial phenomena --- entrainment --- moving path --- arsenopyrite --- arsenic removal --- mechanism --- roasting --- arsenate --- dust ash --- arsenic recovery --- titanium distribution ratio --- thermodynamic model --- ion–molecule coexistence theory --- LF refining slags --- electric arc furnace --- simulation --- process model --- COREX --- raceway zone --- gas flow --- COREX melter gasifier --- mixed charging --- burden layer structure --- burden pile width --- DEM --- burden distribution --- particle flow --- validation --- tire cord steel --- TiN inclusion --- solidification --- segregation models --- hot rolling --- TOU electricity pricing --- hot rolling planning --- genetic algorithm --- C-H2 smelting reduction furnace --- double-row side nozzles --- dimensional analysis --- multiple linear regression --- ironmaking blast furnace --- coke bed --- trickle flow --- molten slag --- liquid iron --- SPH --- charging system --- mathematical model --- radar data --- main trough --- transient fluid of hot metal and molten slag --- wall shear stress --- conjugate heat transfer --- refractory --- shape rolling --- flat rolling --- wire rod --- temperature distribution --- machine learning --- artificial intelligence --- neural network --- BOS reactor --- copper smelting --- SKS --- Shuikoushan process --- oxygen bottom blown --- gated recurrent unit --- support vector data description --- time sequence prediction --- fault detection and identification --- Lignite --- microwave and ultrasound modification --- structural characterization --- 3D molecular model --- structural simulation --- coke combustion rate --- charcoal combustion rate --- iron ore sintering process --- biomass --- quasi-particle --- quasi-particle structure --- monomer blended fuel --- quasi-particle fuel --- apparent activation energy --- coupling effect --- dynamic model --- basic oxygen furnace --- computational fluid dynamics --- CFD–DEM --- coalescence --- settling --- funneling flow --- horizontal single belt casting process (HSBC) --- computational fluid dynamics (CFD) --- double impingement feeding system --- supersonic coherent jet --- decarburization --- steel refining --- EAF --- CFD --- mass transfer coefficient --- physical modeling --- mathematical modeling --- kinetic models --- natural gas --- fuel injection --- combustion --- RAFT --- roll design --- flat-rolled wire --- strain inhomogeneity --- normal pressure --- macroscopic shear bands --- numerical model --- dual gas injection --- slag eye --- electrical energy consumption --- Electric Arc Furnace --- scrap melting --- statistical modeling --- raceway evolution --- raceway size --- flow pattern --- Eulerian multiphase flow --- blast furnace hearth --- dead man --- iron and slag flow --- lining wear --- hearth drainage --- Industry 4.0 --- copper smelter --- nickel-copper smelter --- radiometric sensors --- Peirce-smith converting --- matte-slag chemistry --- discrete event simulation --- adaptive finite differences --- n/a --- ion-molecule coexistence theory --- CFD-DEM

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