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Book
Advances and Trends in Non-conventional, Abrasive and Precision Machining
Authors: ---
Year: 2021 Publisher: Basel, Switzerland MDPI - Multidisciplinary Digital Publishing Institute

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Abstract

The work included in this book pertains to advanced abrasive and nonconventional machining processes. These processes are at the forefront of modern technology, with significant practical significance. Their importance is also made clear by the case studies that are included in the research that is presented in the book, pertaining to important materials and high-end applications. However, the particularities of these manufacturing processes need to be further investigated and the processes themselves need to be optimized. This is conducted in the presented works with significant experimental and modeling work, incorporating modern tools of analysis and measurements.


Book
"3D" Parametric and Nonparametric Description of Surface Topography in Manufacturing Processes
Authors: --- ---
Year: 2021 Publisher: Basel, Switzerland MDPI - Multidisciplinary Digital Publishing Institute

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In present book, an analysis of the literature pertaining to parametric and non-parametric descriptions of surface topography in basics manufacturing processes (e.g., turning, milling, grinding) has been performed. The book focuses on the improvement of machining processes, with particular attention to the functional properties of surfaces, and, also, in the control of process parameters by a selected group of parameters. Here, the specific areas of interest are: surface topography analysis; advanced manufacturing metrology; surface metrology; measurement science; and measurement systems. The proposed approach of the description of surface for the functional properties of surfaces leads to the control of the whole manufacturing process, reduction of production cost by eliminating manufacturing defects and energy consumption, as well as the improvements of surface quality. The study presented in the book is a compendium of knowledge regarding surface metrology and emerging aim in a novel scientific approach.

Keywords

profile --- two-process surface --- correlation length --- austenitization --- cryogenic --- microstructure --- microhardness --- abrasive wear --- tempering --- thermoplastic polyurethane --- heat-welded V-belt --- IR thermography --- hardness --- surface roughness --- SEM morphology --- optical microscopy --- machining --- sintered aluminum --- 3D surface roughness parameters --- surface defects --- contact profilometry --- surface topography --- thermal disturbance --- thermal expansion --- thermal chamber --- micro turning --- material removal rate --- RSM --- Ti6Al4V alloy --- tool wear --- surface texture --- anisotropy --- multiscale --- roping --- ridging --- topography --- autocorrelation function --- roughness --- EDM --- craters --- multiscale analysis --- microgeometry --- bimodal distribution --- material ratio --- parameters --- fiber-reinforced polymers --- automated fiber placement --- path planning --- abrasive water jet machining --- cutting kerf --- soda–lime glass --- radius of the cutting head trajectory --- quality --- contact mechanics --- equivalent sum rough surface --- β-phase TNTZ alloy --- nano-finishing --- magnetic abrasive finishing --- material removal --- optimization --- parametric appraisal --- circulated coins --- surface condition --- optical methods --- measurements and analysis --- mechanical engineering --- roughness analysis --- high-efficiency video coding (HEVC) --- texture feature descriptors --- texture image classification --- support vector machine (SVM) --- electroplated grinding wheel --- grinding wheel wear --- grinding wheel surface texture --- n/a --- soda-lime glass


Book
Energy Efficiency of Manufacturing Processes and Systems
Author:
Year: 2020 Publisher: Basel, Switzerland MDPI - Multidisciplinary Digital Publishing Institute

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Abstract

This Special Issue addresses the important issue of the energy efficiency of both manufacturing processes and systems. Manufacturing is responsible for one-third of global energy consumption and CO2 emissions. Thus, improving the energy efficiency of production has been the focus of research in recent years. Energy efficiency has begun to be considered as one of the key decision-making attributes for manufacturing. This book includes recent studies on methods for the measurement of energy efficiency, tools and techniques for the analysis and development of improvements with regards to energy consumption, modeling and simulation of energy efficiency, and the integration of green and lean manufacturing. This book presents a breadth of relevant information, material, and knowledge to support research, policy-making, practices, and experience transferability to address the issues of energy efficiency.


Book
Algorithms and Methods for Designing and Scheduling Smart Manufacturing Systems
Authors: ---
Year: 2022 Publisher: Basel MDPI - Multidisciplinary Digital Publishing Institute

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This book, as a Special Issue, is a collection of some of the latest advancements in designing and scheduling smart manufacturing systems. The smart manufacturing concept is undoubtedly considered a paradigm shift in manufacturing technology. This conception is part of the Industry 4.0 strategy, or equivalent national policies, and brings new challenges and opportunities for the companies that are facing tough global competition. Industry 4.0 should not only be perceived as one of many possible strategies for manufacturing companies, but also as an important practice within organizations. The main focus of Industry 4.0 implementation is to combine production, information technology, and the internet. The presented Special Issue consists of ten research papers presenting the latest works in the field. The papers include various topics, which can be divided into three categories—(i) designing and scheduling manufacturing systems (seven articles), (ii) machining process optimization (two articles), (iii) digital insurance platforms (one article). Most of the mentioned research problems are solved in these articles by using genetic algorithms, the harmony search algorithm, the hybrid bat algorithm, the combined whale optimization algorithm, and other optimization and decision-making methods. The above-mentioned groups of articles are briefly described in this order in this book.


Book
SiC based Miniaturized Devices
Authors: --- --- --- --- --- et al.
Year: 2020 Publisher: Basel, Switzerland MDPI - Multidisciplinary Digital Publishing Institute

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Abstract

MEMS devices are found in many of today’s electronic devices and systems, from air-bag sensors in cars to smart phones, embedded systems, etc. Increasingly, the reduction in dimensions has led to nanometer-scale devices, called NEMS. The plethora of applications on the commercial market speaks for itself, and especially for the highly precise manufacturing of silicon-based MEMS and NEMS. While this is a tremendous achievement, silicon as a material has some drawbacks, mainly in the area of mechanical fatigue and thermal properties. Silicon carbide (SiC), a well-known wide-bandgap semiconductor whose adoption in commercial products is experiening exponential growth, especially in the power electronics arena. While SiC MEMS have been around for decades, in this Special Issue we seek to capture both an overview of the devices that have been demonstrated to date, as well as bring new technologies and progress in the MEMS processing area to the forefront. Thus, this Special Issue seeks to showcase research papers, short communications, and review articles that focus on: (1) novel designs, fabrication, control, and modeling of SiC MEMS and NEMS based on all kinds of actuation mechanisms; and (2) new developments in applying SiC MEMS and NEMS in consumer electronics, optical communications, industry, medicine, agriculture, space, and defense.


Book
Advances in Micro and Nano Manufacturing: Process Modeling and Applications
Authors: ---
Year: 2022 Publisher: Basel MDPI - Multidisciplinary Digital Publishing Institute

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Micro- and nanomanufacturing technologies have been researched and developed in the industrial environment with the goal of supporting product miniaturization and the integration of new functionalities. The technological development of new materials and processing methods needs to be supported by predictive models which can simulate the interactions between materials, process states, and product properties. In comparison with the conventional manufacturing scale, micro- and nanoscale technologies require the study of different mechanical, thermal, and fluid dynamics, phenomena which need to be assessed and modeled.This Special Issue is dedicated to advances in the modeling of micro- and nanomanufacturing processes. The development of new models, validation of state-of-the-art modeling strategies, and approaches to material model calibration are presented. The goal is to provide state-of-the-art examples of the use of modeling and simulation in micro- and nanomanufacturing processes, promoting the diffusion and development of these technologies.


Book
Machining—Recent Advances, Applications and Challenges
Authors: ---
ISBN: 3039213784 3039213776 Year: 2019 Publisher: MDPI - Multidisciplinary Digital Publishing Institute

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The Special Issue Machining—Recent Advances, Applications and Challenges is intended as a humble collection of some of the hottest topics in machining. The manufacturing industry is a varying and challenging environment where new advances emerge from one day to another. In recent years, new manufacturing procedures have retained increasing attention from the industrial and scientific community. However, machining still remains the key operation to achieve high productivity and precision for high-added value parts. Continuous research is performed, and new ideas are constantly considered. This Special Issue summarizes selected high-quality papers which were submitted, peer-reviewed, and recommended by experts. It covers some (but not only) of the following topics: High performance operations for difficult-to-cut alloys, wrought and cast materials, light alloys, ceramics, etc.; Cutting tools, grades, substrates and coatings. Wear damage; Advanced cooling in machining: Minimum quantity of lubricant, dry or cryogenics; Modelling, focused on the reduction of risks, the process outcome, and to maintain surface integrity; Vibration problems in machines: Active and passive/predictive methods, sources, diagnosis and avoidance; Influence of machining in new concepts of machine–tool, and machine static and dynamic behaviors; Machinability of new composites, brittle and emerging materials; Assisted machining processes by high-pressure, laser, US, and others; Introduction of new analytics and decision making into machining programming. We wish to thank the reviewers and staff from Materials for their comments, advice, suggestions and invaluable support during the development of this Special Issue.

Keywords

in situ estimation --- modeling --- simulation --- variable pitch --- X-ray diffraction --- cutting edge preparation --- plastic zone --- flank milling --- surface roughness --- power consumption --- cutting tool --- fatigue --- additive manufacturing --- optimization --- trochoidal step --- surface topography --- sinusoidal grid --- milling --- desirability approach --- electrochemical discharge machining --- fast simulation --- Inconel 718 --- secondary adhesion wear --- machinability --- hybrid stacks drilling --- cooling rate --- shape memory alloy --- residual stress --- diameter variation --- turning --- computer vision --- workholding --- on-machine monitoring --- chip morphology --- dry-cutting --- turning machine tools --- SACE-drilled hole depth --- residual stresses --- cryogenic machining --- prime machining costs --- PVD Ti0.41Al0.59N/Ti0.55Al0.45N coating --- single point incremental sheet forming --- butt weld joint --- dish angle --- machining characteristic --- DSC test --- segmented diamond blade --- cutting tool wear --- ultra-precision machining --- ceramics --- shape memory effect --- current density --- fractal dimension --- crack growth rate --- drilling --- force–temperature correlation through analytical modeling --- finite element model --- analytic solution --- aluminium --- taguchi method --- multi-objective optimization --- real-time prediction --- Gamma-TiAl --- cutting temperature --- EN 31 steel --- superalloys --- material-removal rate --- glass machining --- corner radius --- thin-wall machining --- vibration --- GPU --- titanium aluminides --- minimum quantity lubrication --- machining temperatures at two deformation zones --- finite element method --- roughness --- slight materials --- high computational efficiency --- dynamic --- adhesive --- heat transfer analysis --- connections --- stability --- vibrations --- trochoidal milling --- magnesium alloys --- specific cutting energy --- laser-assisted machining --- artificial neutral network --- microscopic analysis --- Milling stability --- topography --- weight loss --- modal testing --- sustainable machining --- dry --- damping --- ductile machining --- Inconel® 718 --- modelling --- cutting edge microgeometry --- electropulsing --- PCD --- cutting geometry --- fixture --- artificial neural networks --- spark-assisted chemical engraving --- machining --- specific energy consumption --- heat transfer search algorithm --- material removal rate --- prediction --- CFRP/UNS A92024 --- tool wear --- titanium alloy --- multi-beam laser --- chip compression ratio --- design of experiments --- concrete --- ANN --- titanium --- chatter --- response surface methodology --- machine tool --- superelastic nitinol --- optimal machining conditions --- machine vision --- steel sheet --- cutting process --- fracture mechanism --- self-excitation --- tool insert condition --- induction assisted milling --- hole quality --- GA --- titanium alloys --- microlens array --- parameter identification --- Taguchi method --- weld reinforcement --- slow tool servo --- cutting parameters --- flank super abrasive machining (SAM) --- stiffness properties --- grey relational analysis --- deflection --- computer numerical control --- grain density --- surface grinding --- the cutting force components --- Huber–Mises stress --- WEDM


Book
Symmetry in Mechanical Engineering
Authors: --- --- ---
Year: 2020 Publisher: Basel, Switzerland MDPI - Multidisciplinary Digital Publishing Institute

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Abstract

Recent advancements in mechanical engineering are an essential topic for discussion. The topics relating to mechanical engineering include the following: measurements of signals of shafts, springs, belts, bearings, gears, rotors, machine elements, vibration analysis, acoustic analysis, fault diagnosis, construction, analysis of machine operation, analysis of smart-material systems, integrated systems, stresses, analysis of deformations, analysis of mechanical properties, signal processing of mechanical systems, and rotor dynamics. Mechanical engineering deals with solid and fluid mechanics, rotation, movements, materials, and thermodynamics. This book, with 15 published articles, presents the topic “Symmetry in Mechanical Engineering”. The presented topic is interesting. It is categorized into eight different sections: Deformation; Stresses; Mechanical properties; Tribology; Thermodynamic; Measurement; Fault diagnosis; Machine. The development of techniques and methods related to mechanical engineering is growing every month. The described articles have made a contribution to mechanical engineering. The proposed research can find applications in factories, oil refineries, and mines. It is essential to develop new improved methods, techniques, and devices related to mechanical engineering.

Keywords

traveling waves --- vibration stability --- self-excited vibration --- thin spur gear --- variational mode decomposition --- signal analysis --- time-frequency analysis --- center frequency method of double thresholds --- Hilbert transform --- finite-time control --- terminal sliding mode --- chattering --- neural network --- thin-walled structures --- higher-order deformation modes --- identification --- doubly symmetric cross-sections --- shell-like deformation --- dual mass flywheel --- absolute sensitivity --- relative sensitivity --- torsional vibration --- spring --- Dempster’s rule --- evidence distance --- pattern recognition --- maritime surveillance --- customer needs --- bad parameters --- core problems --- design process --- conceptual design --- time-varying P-type IL method --- MFA control --- imprecise probability --- active control --- piezoelectric cantilever plate --- image processing --- particle --- distribution --- rolling bearings --- Fault diagnosis --- second-order tristable stochastic resonance --- seeker optimization algorithm --- output signal-to-noise ratio --- global optimization --- meta-heuristic --- butterfly optimization algorithm --- cross-entropy method --- engineering design problems --- grinding --- rheology --- breakage parameters --- relative viscosity --- tool wear state --- CNN --- BiLSTM --- attention mechanism --- signal features --- vibrations --- symmetries --- two-engine vehicle --- rear clutch --- front clutch --- vibration modes --- granulation --- on-line monitoring --- fertilizers --- parallel robot --- minimally invasive procedures --- algebraic modeling --- Study parameters --- fractional damping --- vibration --- dynamic behaviour --- hybrid mechanism --- helicopter --- abrasive belt grinding --- predictive model --- regression --- material removal --- electric vehicles --- PMSM --- auxiliary slot --- response surface methodology --- n/a --- Dempster's rule


Book
Frontiers in Ultra-Precision Machining
Authors: --- ---
Year: 2022 Publisher: Basel MDPI - Multidisciplinary Digital Publishing Institute

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Abstract

Ultra-precision machining is a multi-disciplinary research area that is an important branch of manufacturing technology. It targets achieving ultra-precision form or surface roughness accuracy, forming the backbone and support of today’s innovative technology industries in aerospace, semiconductors, optics, telecommunications, energy, etc. The increasing demand for components with ultra-precision accuracy has stimulated the development of ultra-precision machining technology in recent decades. Accordingly, this Special Issue includes reviews and regular research papers on the frontiers of ultra-precision machining and will serve as a platform for the communication of the latest development and innovations of ultra-precision machining technologies.

Keywords

fused silica --- small-scale damage --- magnetorheological removing method --- combined repairing process --- evolution law --- diamond grinding --- single crystal silicon --- subsurface damage --- crystal orientation --- spherical shell --- thin-walled part --- wall-thickness --- benchmark coincidence --- data processing --- ultra-precision machining --- computer-controlled optical surfacing --- dwell time algorithm --- removal function --- elementary approximation --- atmospheric pressure plasma jet --- continuous phase plate --- surface topography --- high accuracy and efficiency --- polar microstructures --- optimization --- machining parameters --- cutting strategy --- flexible grinding --- shear thickening fluid --- cluster effect --- high-shear low-pressure --- aluminum --- ion beam sputtering --- morphology evolution --- molecular dynamics --- electrochemical discharge machining (ECDM) --- material removal rate (MRR) --- electrode wear ratio (EWR) --- overcut (OC) --- electrical properties --- tool material --- diamond tool --- single-point diamond turning --- lubricant --- ferrous metal --- electrorheological polishing --- polishing tool --- roughness --- integrated electrode --- Nano-ZrO2 ceramics --- ultra-precision grinding --- surface residual material --- surface quality --- three-dimensional surface roughness --- reversal method --- eccentricity --- piezoelectric actuator --- flange --- dynamic modeling --- surface characterization --- cutting forces --- tool servo diamond cutting --- data-dependent systems --- surface topography variation --- microstructured surfaces --- microlens array --- three-dimensional elliptical vibration cutting --- piezoelectric hysteresis --- Bouc–Wen model --- flower pollination algorithm --- dynamic switching probability strategy --- parameter identification --- atom probe tomography (APT) --- single-wedge --- lift-out --- focused ion beam (FIB) --- Al/Ni multilayers --- vibration-assisted electrochemical machining (ECM) --- blisk --- narrow channel --- high aspect ratio --- multi-physics coupling simulation --- machining stability --- n/a --- Bouc-Wen model


Book
Special Issue of the Manufacturing Engineering Society 2019 (SIMES-2019)
Authors: ---
Year: 2020 Publisher: Basel, Switzerland MDPI - Multidisciplinary Digital Publishing Institute

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Abstract

This book derives from the Special Issue of the Manufacturing Engineering Society 2019 (SIMES-2019) that has been launched as a joint issue of the journals Materials and Applied Sciences. The 29 contributions published in this Special Issue of Materials present cutting-edge advances in the field of manufacturing engineering focusing on additive manufacturing and 3D printing; advances and innovations in manufacturing processes; sustainable and green manufacturing; manufacturing of new materials; metrology and quality in manufacturing; industry 4.0; design, modeling, and simulation in manufacturing engineering; and manufacturing engineering and society. Among them, the topic "Additive Manufacturing and 3D Printing" has attracted a large number of contributions in this journal due to its widespread popularity and potential.

Keywords

Bayesian inference --- control chart --- dynamic methodology --- hidden Markov chain --- occupational accident --- risk assessment --- risk control --- risk management --- Fused Deposition Modeling --- roughness --- Polylactic Acid --- print orientation angle --- build angle --- titanium alloys --- sustainable lubrication --- cryogenic lubrication --- MQL --- OD grinding --- CBN --- dressing --- rotary dresser --- wear --- CVD diamond --- additive manufacturing --- 3D printing --- fused filament fabrication --- flexural properties --- fatigue --- PLA --- cements --- ballast waste --- cornubianite --- mechanical properties --- Spain --- joining --- forming --- sheet–tube connections --- experimentation --- modelling and simulation --- quality enhancement --- process parameters --- design optimization --- calibration artifact --- kinematic support --- dimensional metrology --- machine tool --- length measurement --- rapid prototyping --- efficiency --- printing time --- experimental model --- prepeg --- carbon fiber --- Raman spectroscopy --- AWJM --- waterjet --- CFRP --- kerf taper --- surface quality --- metal forming --- bi-metallic --- cylinders --- compression --- finite elements --- microscopy --- cold expansion --- mandrel --- cold-forming --- swaging --- shipbuilding --- LARG paradigm --- supply chain --- coordinate metrology --- confocal microscopy --- measurement --- calibration --- traceability --- uncertainty --- quality assessment --- digital image correlation --- indentation process --- incremental forming --- finite element method --- material flow --- AWJM (Abrasive waterjet machining) --- CFRTP (Carbon fiber-reinforced thermoplastics) --- RSM (response surface methodology) --- ANOVA (Analysis of variance) --- C/TPU (carbon/polyurethane) --- image processing --- position control --- accuracy --- micromachines --- position compensation --- inverse conical perspective --- micromanufacturing --- manufacturing systems --- mechatronics --- FDM --- bimodulus materials --- standards --- finite element analysis (FEA) --- ABS --- anisotropy --- infill density --- layer orientation --- ASTM D638–14:2014 --- ISO 527–2:2012 --- grounding electrodes in two-layered soils --- step and touch potentials --- step potentials upper bound --- orthoses --- prostheses --- fused deposition modeling --- laminated object manufacturing --- selective laser sintering --- laser tracker --- Monte Carlo method --- verification --- green manufacturing --- sustainability metrics --- cleaner product life cycle --- material removal processes --- hybrid components --- light alloys --- magnesium --- aluminum --- drilling --- dry machining --- cold compressed air --- lubrication and cooling systems --- arithmetical mean roughness --- Ra --- average maximum height --- Rz --- repair and maintenance operations --- fused deposition modelling --- composites --- polymer injection moulding --- polyamide --- metal matrix composite --- Al-SiC --- microstructure --- machining --- cooling compressed air --- thrust force --- energy --- material removed rate --- PEEK-GF30 --- multi-response optimization --- sustainable manufacturing --- metrology --- industry 4.0 --- modeling and simulation --- quality in manufacturing --- technological and industrial heritage

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