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Recently, plasma spray has been received a large number of attentions for various type of applications due to the nature of the plasma plume and deposition structure. The plasma gas generated by the arc, consists of free electrons, ionized atoms, some neutral atoms, and undissociated diatomic molecules. The temperature of the core of the plasma jet may exceed up to 30,000 K. Gas velocity in the plasma spray torch can be varied from subsonic to supersonic using converging-diverging nozzles. Heat transfer in the plasma jet is primarily the result of the recombination of the ions and re-association of atoms in diatomic gases on the powder surfaces and absorption of radiation. Taking advantages of the plasma plume atmosphere, plasma spray can be used for surface modification and treatment, especially for activation of polymer surfaces. I addition, plasma spray can be used to deposit nanostructures as well as advanced coating structures for new applications in wear and corrosion resistance. Some state-of-the-art studies of advanced applications of plasma spraying such as nanostructure coatings, surface modifications, biomaterial deposition, and anti wear and corrosion coatings are presented in this book.
Plasma spraying. --- Spraying, Plasma --- Metal coating --- Plasma jets --- Protective coatings --- Biomedical engineering
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TBC materials in the hot components of a gas turbine are exposed to extremely harsh environments. Therefore, the evaluation of various environmental factors in applying new TBCs is essential. Understanding the mechanisms for degradation which occur in comprehensive environments plays an important role in preventing it and improving the lifetime performance. The development of novel coating techniques can also have a significant impact on lifetime performance as they can alter the microstructure of the coating and alter the various properties resulting from it. This Special Issue presents an original research paper that reports the development of novel TBCs, particularly the application of advanced deposition techniques and novel materials.
degradation --- high mechanical fatigue --- hot gas path components --- gas turbine lifetime --- gas turbine blade --- ANNs --- passive methods --- building energy --- internal covering --- thermal barrier coating (TBC) --- BaLa2Ti3O10 --- molten salt corrosion --- corrosion mechanisms --- crack healing --- encapsulation --- healing agent --- thermal barrier coating --- thermal durability --- cyclic thermal fatigue --- crack growth --- initial crack length --- failure --- hydrogenated amorphous silicon films --- high temperature oxidation --- super-low friction --- plasma spray–physical vapor deposition --- thermal stability --- thermal barrier coatings --- bond coat species --- electron beam-physical vapor deposition --- cyclic thermal exposure --- plasma spraying --- SrZrO3 --- TBC --- CMAS --- luminescence --- high temperature wear behavior --- dry sliding wear --- CoNiCrAlY --- detonation gun (D-gun) --- supersonic plasma spraying (SSPS)
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Ceramic materials in the form of coatings can significantly improve the functionality and applications of other engineering materials. Due to a wide range of controllable features and various deposition methods, it is possible to create tailored substrate–coating systems that meet the requirements of modern technologies. Therefore, it is crucial to understand the relationships between the structures, morphology and the properties of ceramic coatings and expand the base of scientific knowledge about them. This book contains a series of fourteen articles which present research on the production and properties of ceramic coatings designed to improve functionality for advanced applications.
photocatalytic coatings --- solidification --- plasma spraying --- TiO2 --- microstructure --- LDPE --- RF CVD --- doped DLC structure --- wettability --- biocompatibility --- ceramic coating --- anti-oxidation --- SiO2@Al additive --- carbon steel --- calcium hydroxyapatite --- sol-gel synthesis --- thin films --- spin coating --- surface roughness --- simulated body fluid --- SiO2 coatings --- sol-gel --- Zn doping --- antibacterial coatings --- hydrophobic coatings --- Ni–Cr alloy --- Ti(C, N) coatings --- ion release --- atmospheric plasma spraying --- Al2O3 --- Cr2O3 --- sliding wear --- phase transformation --- reactivity --- sol-gel coating --- corrosion resistance --- cells viability --- hydrophilic coating --- nitriding --- low friction --- piston ring --- micron-/nano-grain coatings --- nanoindentation size effect --- trans-scale mechanics theory --- SiC coatings --- oxide fibers --- chemical vapor deposition --- deposition mechanism --- thickness control --- silicon carbon-nitride --- silicone carbon-oxide --- PECVD method --- inhomogeneous optical filters --- gradient interference filters --- organosilicon precursors --- alumina coating --- sol–gel --- composite coating --- graphene oxide --- graphene nanoplatelets (GNP) --- rGO --- adiabatic shear instability (ASI) --- cold spray --- titanium dioxide --- bonding mechanism --- adhesion strength --- substrate deformation --- amorphous interface layer --- n/a --- Ni-Cr alloy
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Palladium (Pd)-based membranes have received a great deal of attention from both academia and industry thanks to their ability to selectively separate hydrogen from gas streams. The integration of such membranes with appropriate catalysts in membrane reactors allows for hydrogen production with CO2 capture that can be applied in smaller bioenergy or combined heat and power (CHP) plants, as well as in large-scale power plants. Pd-based membranes are therefore regarded as a Key Enabling Technology (KET) to facilitate the transition towards a knowledge-based, low-carbon, and resource-efficient economy. This Special Issue of the journal Membranes on “Pd-based Membranes: Overview and Perspectives” contains nine peer-reviewed articles. Topics include manufacturing techniques, understanding of material phenomena, module and reactor design, novel applications, and demonstration efforts and industrial exploitation.
hydrides --- membrane --- Pd-Ag membranes --- electroless plating --- defect distribution --- hydrogen --- hydrogen production --- suspension plasma spraying --- chemical potential --- review --- grain boundary --- manufacturing --- palladium --- LOHC --- palladium alloy --- open architecture --- PdAg-membrane --- hydrogen permeation --- modelling --- membranes --- pore mouth size distribution --- MLLDP --- solubility --- closed architecture --- demonstration --- Pd-based membrane --- methanol steam reforming --- activity --- micro reactor --- microstructured --- hydrogen separation --- membrane reactors --- Pd alloy --- hydrogen purification --- palladium-based membrane --- gas to liquid --- dense Pd membrane --- propylene --- heat treatment --- surface characterization --- porous membrane --- multi-stage --- membrane reactor --- dehydrogenation
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The last few decades have seen rapid development in the field of surface engineering and its applications in almost all industrial sectors. Tribological coatings, which are an important aspect of surface engineering, are today applied on machine component surfaces for a diverse range of moving machine components to control (mostly to minimize) friction and wear in order to conserve energy and materials. This reprint book is a compilation of 11 research papers contributed by experts in the field of surface engineering and tribology. These papers have dealt with the synthesis of various types of coatings, characterization and applications under different operating conditions. It is hoped that this reprint book will be of interest, not only to researchers, but also to practicing engineers and technologists in the industry.
Cr-Ti-B-N films --- magnetron sputtering --- microstructure --- friction and wear --- GH4169 alloy --- Ag–Mo co-implantation --- ion-beam-assisted bombardment technology (IBAB) --- wear mechanism --- polymer coating --- graphene --- tribological properties --- elevated temperature --- VCN–Cu films --- mechanical --- friction property --- wear property --- high-entropy alloy (HEA) matrix coating --- plasma spraying --- wear resistance --- microhardness --- bonding strength --- Cu/MoS2 coatings --- Cu-Al/MoS2 coatings --- annealing treatment --- γ2-Cu9Al4 phase --- scratch test --- acoustic emission --- thin films --- silicon carbide --- multilayered AlCrN coating --- Raman spectroscopy --- tribo-corrosion --- sliding wear --- DLC --- MoS2 --- coating --- elastomer --- seals --- TiB2 --- ZrB2 --- coating blade --- anti-wear --- stainless steel coating --- sputtering --- wear --- adhesion --- friction --- structure
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Thermal spray technology has been widely adopted industrially to combat diverse forms of surface degradation caused by wear, corrosion, oxidation, high thermal load, etc. Nonetheless, improvements in coating quality are incessantly sought to further enhance durability and/or performance of components operating in increasingly aggressive environments. This has led to technology advancements on various fronts, spanning feedstock materials, process variants, torch designs, coating architectures, etc. These have also been complemented by developments in closely allied areas to accommodate novel substrate materials, explore post-treatments, investigate coating behaviour under varied harsh conditions and harness benefits of artificial intelligence/neural networking. All of the above, along with efforts to improve diagnostic tools and create reliable control systems, have been driven by the desire to achieve robust shop-floor thermal spray capabilities to consolidate existing applications and spur new ones. This book is a compilation of twelve exciting contributions made for the Special Issue on “Advances in Thermal Spray Technology”, and showcases some of the above developments that are currently attracting interest in the field.
carbon/carbon (C/C) composites --- ultra-high temperature ceramic (UHTC) --- vacuum plasma spray (VPS) --- ablation resistance --- thermal spraying --- high velocity oxy-fuel (HVOF) --- S-phase --- expanded austenite --- 316L --- stainless steel --- thermochemical treatment --- hardening --- gas nitriding --- axial feeding --- hybrid plasma spray coating --- bovine serum solution --- sliding wear --- indentation --- double-layered TBC --- gadolinium zirconate --- suspension plasma spray --- thermal cyclic fatigue --- burner rig test --- yttria stabilized zirconia --- titanium carbide --- chromium carbide --- wear --- cold spray --- neural network --- additive manufacturing --- model --- spray angle --- profile --- amorphous --- nanocrystalline --- wear resistant --- Vickers microhardness --- plasma spraying --- high-velocity suspension flame spraying --- copper --- silver --- NiCr 80/20 --- metal coatings --- polymer coatings --- flame spraying --- icephobicity --- ice adhesion --- wettability --- coating design --- corrosion-wear performance --- dense structure --- corrosion potential --- corrosion rate --- worn surface --- HVOF --- hardmetal --- dynamic impact test --- impact wear --- Al2O3-TiO2 system --- APS --- suspension spraying --- microstructure --- morphology --- phase composition --- n/a
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Material loss due to wear and corrosion and high resistance to motion generate high costs. Therefore, minimizing friction and wear is a problem of great importance. This book is focused on the tribological behavior of functional surfaces. It contains information regarding the improvement of tribological properties of sliding elements via changes in surface topography. Tribological impacts of surface texturing depending on the creation of dimples on co-acting surfaces are also discussed. The effects of various coatings on the minimization of friction and wear and corrosion resistance are also studied. Friction can be also reduced by introducing a new oil.
Plasma Electrolytic Oxidation (PEO) --- Ti-6Al-4V --- friction --- wear --- thermo-elastohydrodynamic lubrication --- DLC-coating --- microtexturing --- surface modification --- friction mechanisms --- energy efficiency --- internal combustion engine --- cam/tappet-contact --- surface --- roughness --- failure analysis --- contact modeling --- statistic approach --- amorphous coating --- laser cladding --- supersonic plasma spraying --- microstructure --- corrosion resistance --- wear resistance --- turbomachinery --- contacts --- rotor/stator interactions --- abradable coating --- thermal effects --- surface topography --- friction reduction --- ionic liquid --- lubrication --- surface chemistry --- tetrahedral amorphous carbon --- surface texturing --- pin-on-disc --- conformal contact --- friction force --- lubricated sliding --- sliding friction --- carbon-based coatings --- laser surface texturing --- low-temperature --- composite coating --- epoxy–PTFE --- modified TiO2 --- tribological properties --- detonation gun spray --- structure --- carbolized titanium --- hardness --- phase --- adhesion --- heat treatment --- tribocorrosion --- PVD --- Cr/CrN --- wear mechanics --- n/a --- epoxy-PTFE
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Recently, great attention has been paid to materials that can be used in the human body to prepare parts that replace failed bone structures. Of all materials, Ti-based materials are the most desirable, because they provide an optimum combination of mechanical, chemical, and biological properties. The successful application of Ti biomaterials has been confirmed mainly in dentistry, orthopedics, and traumatology. Titanium biocompatibility is practically the highest of all metallic biomaterials; however, new solutions are being sought to continuously improve their biocompatibility and osseointegration. Thus, the chemical modification of Ti results in the formation of new alloys or composites, which provide new perspectives for Ti biomaterials applications. This book covers broad aspects of Ti-based biomaterials concerning the design of their structure, mechanical, and biological properties. This book demonstrates that the new Ti-based compounds and their surface treatment provide the best properties for biomedical applications.
Powder Bed Fusion --- Titanium alloys --- Cobalt–Chrome alloys --- anisotropy --- bcc Ti-Mo-Zr alloys --- Inter-diffusion coefficient --- Impurity coefficient --- Atomic mobility --- CALPHAD modeling --- titanium --- low frequency --- inductive transmission --- metallic housing --- hermetic sealing --- longevity --- FEM model --- active implantable medical devices --- stainless --- nitinol --- diaphyseal fracture --- implant --- osseointegration --- biocompatibility --- bioactive ceramic coatings --- sphene --- ECAP --- Conform --- continuous extrusion --- wire --- medical implants --- plasma spraying --- Ti coating --- polymers --- biomaterials --- heat treatment --- in situ alloying --- laser additive manufacturing --- mechanical properties --- microstructure --- Ti–Nb alloy --- Ni-Ti alloy --- surface characteristics --- hydrophobic --- magnetic mixed EDM --- TiO2 nanotubes --- crystallization --- gaseous plasma --- biological response --- mechanical alloying --- nanoprecursor --- electric pulse-assisted sintering --- metal matrix composites --- titanium plate --- amine plasma --- surface modification --- hydrophilicity --- new bone formation --- titanium-based foams --- thermal dealloying --- titanium alloy --- biomaterial --- TiMoZrTa --- TiMoSi --- low elasticity modulus --- corrosion --- titanium alloys --- microstructures --- TNTZ --- copper --- Ti2Cu --- Ti3Cu --- antibacterial --- shape memory alloy --- temperature variable micro-compression test --- single crystal --- biomedical alloy --- selective electron beam additive manufacture --- Ti6Al4V ELI alloy --- phase transformation --- spatial --- gradient energy density --- martensitic decomposition --- Ti3Al intermetallic compound --- fracture analysis --- biofunctionalization
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