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Dissertation
Continuous Flow Upgrading of Glycerol towards Epichlorohydrin
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Year: 2018 Publisher: Liège Université de Liège (ULiège)

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We report herein on the valorization of glycerol, a “bio-based platform” molecule with a large availability, towards epichlorohydrin, a major building block in the production of epoxy resins. Epichlorohydrin production from glycerol has become economically viable with the rise of the bio-fuel market. Glycerol is obtained as a by-product of the biofuel industry, making it available in large quantities and at low price. Epichlorohydrin is traditionally produced from propene, a petro-based compound whose price tends to fluctuate a lot. The classical process towards epichlorhydrin suffers from several drawbacks such as a low atom economy, the use of hazardous materials and the production of toxic by-products. Our research is focused on the development of a safe and efficient continuous-flow process that allows the production of epichlorohydrin from glycerol. The first step of the synthesis involves the conversion of glycerol into monochlorohydrins and then dichlorohydrins with a chlorination agent (here aqueous HCl) catalyzed by carboxylic acids. The temperature and residence time were optimized in a microfluidic setup. Then, a catalyst screening was undertaken, highlighting the high efficiency of common lactones such as γ-butyrolactone and ε-caprolactone, as well of aliphatic dicarboxylic acids such as adipic and pimelic acids. The latter showed an exceptional catalytic activity (>99% conversion, 81% cumulated yields towards chlorohydrins) and high selectivity for 1,3-dichloro-2-propanol. The second step of the synthesis is the epoxidation of dichlohydrins towards epichlorohydrin with the help of a base such as NaOH. The epoxidation reaction was firstly studied in conventional batch reactors and then, transposed to continuous flow operation under microfluidic conditions. This step was very fast and showed >90% of conversion in less than 5 minutes at room temperature. Finally, the two steps of the reaction were concatenated into a single microfluidic system allowing the direct use “on the spot” of the toxic chlorohydrins generated in the first step. The process showed very promising results with 98% of conversion and 96% of cumulated yields towards a ca. 1:1 mixture of epichlorohydrin and glycidol, another value-added compound. Moreover, the conditions reported herein have a low environmental footprint since the reaction occurs in water, and the chlorination agent is HCl. The inherent high heat and mass transfer capacities related to microfluidic reactors coupled with the use of an excellent catalyst significantly reduced the spaceframe for this process, with total reaction times of 25 minutes under continuous flow conditions.


Dissertation
α-Hydroxylation of enolizable ketones under continuous flow conditions
Authors: --- --- --- ---
Year: 2019 Publisher: Liège Université de Liège (ULiège)

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α-hydroxyketone derivatives are organic scaffolds widely encountered in natural or pharmaceutical active compounds. Many synthetic routes were reported in the literature but within the actual context of developing greener chemical processes, strategies involving transition-metal free synthesis using widely available molecular oxygen as the oxidizing source will be considered. Procedures for the hydroxylation of ketones with molecular oxygen have been already reported in batch but left with quite unresolved safety issues. This work aimed at developing a continuous-flow system allowing the safe hydroxylation of ketone-substrates using the intrinsic properties of flow chemistry.&#13;Herein, we report a green and safe continuous flow procedure towards the synthesis of α-hydroxylated ketones. Conditions were first developed on a model substrate, namely, isobutyrophenone. The reaction conditions involved FDA class 3 and Chem21 green solvents, including ethanol and DMSO, as well as reactants presenting a low toxicity profile. Once all parameters were optimized, the conditions were applied to a small library of substrates to assess its efficiency. Enolizable ketones or esters were selected as potential substrates. Our procedure was then used for the synthesis of an important α-hydroxylated ketone intermediate for the preparation of active pharmaceutical ingredient ketamine. This synthesis worked efficiently under our conditions since total conversion and selectivity was achieved. The reaction conditions were next transposed to a larger mesofluidic pilot scale reactor, thus enabling the preparation of 1.3 kg per day with high conversions and selectivity.


Dissertation
Innovative strategy towards (bicyclo)-3,6-dihydro-1,2-oxazines from a novel class of photocleavable acylnitroso
Authors: --- --- --- ---
Year: 2019 Publisher: Liège Université de Liège (ULiège)

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The present research project is devoted to the preparation of polyfunctional (bicyclo)-3,6-dihydro-1,2-oxazine scaffold (OS) bearing a free amine through a nitroso hetero Diels Alder (nHDA) reaction using a novel class of photocleavable acylnitroso compound followed by the orthogonal removal of the photolabile moiety. We successfully developed a 3-step strategy to reach the coveted OS. In the first step, we obtained the key hydroxycarbamate precursor in 81% yield and >99% purity, which is composed of two parts: a nitropiperonyl based photolabile copula and the N-hydroxycarbamate. This precursor was subsequently oxidized to yield a highly reactive nitroso dienophile species to perform various nHDA reactions using a small diene library. Among the oxidation procedures employed, H2O2 in the presence of CuCl afforded the best results with yields and purities ranging from 78-86% and 84-97%, respectively. We have also designed a new promising procedure for the precursor photooxidation under continuous flow conditions. Finally, the targeted OS bearing a free amine was obtained after irradiating the cycloadduct at 365 nm for 30 s under continuous flow conditions. The results obtained demonstrated the feasibility as well as the potency and robustness of our novel strategy for the preparation of a multitude of OS bearing a free amine.


Dissertation
Scalable continuous flow technology for the preparation of high-value added nanoparticles
Authors: --- --- --- ---
Year: 2020 Publisher: Liège Université de Liège (ULiège)

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The nanotechnology field has found a wide range of utilities in our daily life and has deeply impacted the way of conceiving the world. Nanoparticles are inherently endowed with a high surface-to-volume ratio and possess remarkable size- and shape-dependent properties. The protocols for the preparation of nanoparticles are therefore really demanding for the accurate tailoring of size, shape and size dispersion control. The emergence of continuous flow technology and its application to the nanotechnology field has greatly improved the quality of such protocols by enabling accurate control of the local parameters, homogeneous mixing, fast thermal and mass transfers, convenient and fast monitoring, high reproducibility and fast lab-to-market transitions. Within this context, this research program aimed at the development of novel, potentially scalable, flow processes for the preparation of two types of nanoparticles, namely, cadmium selenide quantum dots and gold nanoparticles. The assets of continuous flow manufacturing were exploited to afford robust protocols aiming at potentially industrial productions. Their development was also thought in the context of sustainability. Aqueous protocols were developed to ease the implementation of further biological functionalizations.&#13;&#13;The first section of this work is devoted to the development of a novel water-soluble selenide precursor for the continuous flow synthesis of cadmium selenide quantum dots. The optimization of the synthesis of the novel Se precursor was first carried out before taking care of the quantum dots production. Different process parameters such as pH, ligand concentration, temperature and selenide-to-cadmium ratio, were first optimized under batch conditions and compared to those obtained in fluidic reactors. The preliminary observations (slow kinetics) led to a significant modification of the process with the segregation of the nucleation step from the growth process in two independent concatenated flow modules. Small nuclei were obtained rapidly at elevated temperatures (> 200 °C), moderate pressure (17 to 25 bar) and short residence times (< 10 s). The competing surface fluorescence was not completely suppressed. The optimization of this two-step protocol is still undergoing to afford a size-tunable production. Due to the nature of the ligand, CdSexSy alloys capped by thiolates were actually obtained.&#13;&#13;The second part of this work is dedicated to the development of a scalable photochemical flow process towards spherical gold nanoparticles. This protocol emerged as a potential and robust alternative to the well-known high-temperature citrate reduction. In this protocol, an unprecedented water-soluble acylphosphinate photoinitiator was identified for the preparation of gold nanoparticles. Upon exposure with UV irradiation, it underwent a Norrish type I cleavage and produced radicals able to reduce chloroauric acid into Au(0), eventually leading to the formation of nanoparticles. One of the main breakthroughs of this research program was the identification of robust and reproducible conditions that precluded the formation of a gold coating on the internal surfaces of the reactor. Such an issue is described in the literature and is seen as a major obstacle for the development of scalable and robust processes towards gold nanoparticles. The optimized protocol included the addition of external stabilizing ligands as well as finely tuned experimental parameters. Such ligands were also used to ensure stability for the nanoparticles over time. pH fluctuations were limited by working in a phosphate buffer. The implementation of an in-line UV spectrometer enabled real-time process monitoring for the optimization at the lab-scale. The optimized conditions were successfully transposed to pilot and production scales for the very first time of the history of continuous flow gold nanoparticle synthesis. A productivity of 65 g/day for a residence time as short as 10 s was achieved.&#13;&#13;This work opens new perspectives for the development of robust protocols towards high-value added nanoparticles and highlights the potential assets of continuous flow technology in the nanotechnology field.


Dissertation
Mémoire, Partim B, COLLÉGIALITÉ
Authors: --- --- --- ---
Year: 2021 Publisher: Liège Université de Liège (ULiège)

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This work explores the generation of ethyl diazoacetate (EDA) and its cyclopropanation with isobutene under continuous flow conditions. In the first part, glycine ethyl ester hydrochloride, when subjected to a diazotization reaction, afforded EDA in good yields (70%) in flow. The formation of EDA was quantified by in-line infrared (IR) spectroscopy, which enabled fast and convenient optimization of the reaction conditions. In the second part, a screening of inexpensive and benign catalysts for the cyclopropanation of EDA with isobutene was carried out in batch. The latter can be obtained from bio-based sources, making this reaction especially appealing from a sustainability point of view. Subsequently, a preliminary investigation of flow conditions was conducted, showing great potential in a flow process involving the cyclopropanation of EDA in the future. Our investigations clear the path toward an environmentally-friendly preparation of cyclopropanes, which are in turn important building blocks for molecules such as Cilastatin, a key pharmaceutical deemed essential by the World Health Organization (WHO).


Dissertation
New strategies toward the preparation and use of unstable nitroso species
Authors: --- --- --- ---
Year: 2017 Publisher: Liège Université de Liège (ULiège)

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Nitroso species and their wide variety are known for decades and are involved in numerous applications such as hetero Diels-Alder reactions or electrophilic aminations on α-ketones. However, they intrinsic poor stability, toxicity and their relative hazardous profile tuned down their potential use at an industrial-scale. In a conventional batch reactor, these reactions are relatively long (20-45 min) and the conversions associated are uncomplete.&#13;In this work, safe and efficient continuous-flow procedures for the preparation of α-chloro-nitroso species from aqueous sodium hypochlorite and oximes were developed. The conditions were first developed in a microfluidic setup, and next transposed to an industrial mesofluidic flow reactor. The lab-scale continuous-flow setup developed in this project affords complete conversion within minutes for different kinds of starting oximes (aliphatic and alicyclic, including chiral substrates). The process is very safe, and in-line IR analysis complements the control over the process conditions. The setup is amenable to the generation of libraries of α-chloro-nitroso and sustains productivities of up to 6 mL min-1, delivering ready-to-use α-chloro-nitroso species. &#13;The scope of the method was next assessed with a concrete application of α-chloro-nitroso species toward the synthesis of pharmacological active norephedrine. The optimized strategy toward norephedrine from propiophenone involved four steps with an overall isolated yield of 53%. Besides, several α-chloro-nitroso classes (aliphatic, alicyclic and chiral) were tested. In the last part of this work, we assessed the full development of a continuous-flow process toward norephedrine from a propiophenone derivative. Encouraging preliminary data was obtained.


Dissertation
Continuous-flow strategies towards bio-based glycerol carbonate
Authors: --- --- --- ---
Year: 2017 Publisher: Liège Université de Liège (ULiège)

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This work aims at developing new routes for the production of glycerol carbonate from bio-based glycerol using dimethylcarbonate or urea derivatives as green acyl-donors. The valorization of glycerol into glycerol carbonate offers large opportunities to many application fields. Both micro-wave and continuous flow strategies were investigated using additives such as catalysts to improve glycerol carbonate synthesis. A convenient LC-MS analytic method was set up to determine glycerol carbonate yield for dimethylcarbonate route. Regarding to dimethylcarbonate as acyl donor, experiments using Bu4NBr, K2CO3, and ILs as catalysts candidates were optimized in microwave reactors conducting the reaction at several time reactions, temperature and mol\% catalyst. Only 1 mol\% of Bu4NBr affords glycerol carbonate in quantitative yields after 2 min at 170 °C. Regarding to urea derivatives as acyl donor, catalysis screening was set up for urea and dimethylurea. Promising results were obtained using Cu2O as catalyst for urea reaction, whereas pressure issues were encountered in micro-wave reactors. Cyclocarbonation of glycerol by urea was implemented in micro-fluidic reactors using either ethanol or formic acid as co-solvent and a packed-bed reactor made of dispersion of Cu2O in glass beads. Using EtOH, two main impurities (named X1 and X2) were unfortunately detected in the medium, but promising results were obtained for 10 min residence time at 180 °C under 34 bar. Using HCOOH, glycerol conversion was totally completed but GC formation was negligible. Instead of the formation of GC, a significant amount of X1 was observed. We noticed that the two main impurities encountered in flow were not observed in microwave experiments. In order to prevent any leaching issues in flow experiments, a convenient method was finally tested to prepare Cu2O on glass beads.


Dissertation
Mémoire, Partim B, COLLÉGIALITÉ
Authors: --- --- --- ---
Year: 2021 Publisher: Liège Université de Liège (ULiège)

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N-Hydroxycarbamates play a key role as intermediates for a variety of compounds either in the pharmaceutical or pesticide industry. The most common synthetic pathway relies on the use of chloroformates intermediates yielded from the use of hazardous phosgene or derivatives such as CDI and hydroxylamine. In this master thesis, the production of N-hydroxycarbamates is disclosed as a two-step procedure relying on a key non-symmetrical carbonate intermediate. Continuous flow technology will be used as a means to intensify the reaction and its parameters. The non-symmetrical carbonate will act as a surrogate to phosgene-derived chloroformates and will be produced using commercially available and innocuous dimethyl carbonate. The robustness of the carbonation reaction under flow conditions was assessed by testing 17 benzyl alcohol derivatives. Conversions ranging from 66% to 96% were observed while testing derivatives with either electron withdrawing or donating groups on the aromatic ring. The reaction was performed in the presence of 3 mol% of TBD as the organocatalyst, 66 equivalents of dimethyl carbonate as both reagent and solvent as well as 1 equivalent of the tested benzyl alcohol derivative. A 10 min residence time was required alongside a 100 psi pressure and 80 °C for the reaction to proceed. The hydroxylamination reaction of non-symmetrical carbonate intermediate was then envisioned resulting in its implementation under both microwave irradiation and later continuous flow conditions with mixed yet encouraging results (66% conversion and 48% selectivity). The optimized continuous flow reaction relied on the use of 1 equivalent of the carbonate substrate, 5 equivalents of hydroxylamine and 0.5 equivalents of gadolinium triflate in 30 min at 80 °C under a 130 psi of counter-pressure. A small scope of previously synthesized carbonates was used to evaluate the efficiency of the reaction offering conversions ranging from 17% to 70% and selectivities from 34% to 49%. Finally, the reaction was tested as a “one-pot” process leading to promising results (22% conversion and 66% selectivity).


Dissertation
Mémoire, Partim B, COLLÉGIALITÉ
Authors: --- --- --- ---
Year: 2021 Publisher: Liège Université de Liège (ULiège)

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This work is devoted to the development of a novel strategy for the synthesis of 3,6-dihydro-1,2-oxazines through the traceless photooxidation of hydroxamic acids/N-hydroxycarbamates with ROS to produce acylnitroso species followed by their subsequent trapping with various dienes via a n-HDA reaction. The free oxazine scaffold can be efficiently retrieved after orthogonal (photo)deprotection. Among the oxidation procedures studied, the NaIO4 route provided a quantitative conversion within 1 h and a 12-90% selectivity. H2O2 in the presence of CuCl offered a quantitative conversion within 2-3 hours and a 44-97% selectivity. Our newly developed route was proved to be robust and versatile, providing a 39-70% conversion, a 25-89% selectivity and a 7-64% crude yield within 1 h for a large scope of cycloadducts. A quantitative conversion was reached for several compounds within 3-6 h. The photooxidation process was implemented under flow conditions and the space/time-controlled generation of singlet oxygen successfully suppressed the side reactions between the diene and 1O2 while maintaining the superoxide anion contribution to the oxidation. Therefore, we succeeded in keeping nitrosoformate species, generated in a first fluidic module under irradiation, alive long enough to ensure their n-HDA reaction with 1,3-cyclohexadiene in the next fluidic module. Furthermore, we observed the appearance of a vibration band of N2O, a well-known dimerization side product, by in-line IR monitoring, therefore supporting the formation of acylnitroso species during the process. Finally, the photodeprotection step was fully achieved within 4 min of 365 nm LEDs irradiation under continuous flow conditions, yielding the coveted oxazine bearing a free amine.

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